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-   -   94 Suburban to Crew Build: The 50/50 Turban (https://67-72chevytrucks.com/vboard/showthread.php?t=513599)

Dub_X 03-10-2012 10:00 PM

94 Suburban to Crew Build: The 50/50 Turban
 
Well, this is Suburban number two. But it's going to be build number one. This one is a 1994 Chevy Suburban 4x4. This is going to be an almost identical build to the '97. But this one isn't as stripped. No motor, no trans, some of the dash stripped out, door panels stripped, no front seat. BUT, no horrible wiring removed. The '88 is going to become a sacrificial lamb for this build.

The motor and trans are coming out of the '88. A lot of the dash components are coming out of the '88. The bench seat will temporarily be mounted in the front of the Suburban for a temporary front seat. The front suspension that was put under the '88 brand new by me and my dad, is going to go under the front of the Burb. And that's all to make it driveable again. Then down the road, we're gonna hack the back of the Burb and add the back of the '88 cab, and use the back of the '88 frame to extend the Suburban frame out to put a pickup bed on it.

Anyway, here's some pics of the '94 Suburban. Also, the '88 was resurrected to go get this beast.

http://a5.sphotos.ak.fbcdn.net/hphot...27003002_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...09847237_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...35820537_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...93651618_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...61611843_n.jpg

The '88's first road trip since 2010. Glad to know that it can still go. I'm satisfied. 75 mile drive to Stockton, MO.
http://sphotos.xx.fbcdn.net/hphotos-...11684459_n.jpg
http://a5.sphotos.ak.fbcdn.net/hphot...65200317_n.jpg

Here's the Burb back on the ground, with a temporary right front door.
http://sphotos.xx.fbcdn.net/hphotos-...59112912_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...80734727_n.jpg

Well, here's my new beast. Let me know what everyone thinks of the future project, and the truck itself.

I think some time tomorrow, depending on weather, I'm going to get some interior pics.

TowwDogg 03-11-2012 02:25 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
This is going to be a good build. You have all of the parts to put it together now it just has to get started

75ChevyGuy 03-12-2012 09:39 AM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
This truck looks like a much better starting point!

Dub_X 03-12-2012 10:48 AM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Quote:

Originally Posted by 75ChevyGuy (Post 5246801)
This truck looks like a much better starting point!

Yeah. I think if we just get it started and get it over with, it'll be done and on the road in no time.

rocking chevy 03-13-2012 07:41 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
gona be badass!!

Dub_X 03-13-2012 09:30 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Quote:

Originally Posted by rocking chevy (Post 5249872)
gona be badass!!

That's the plan. Lol.

rocking chevy 03-15-2012 06:19 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Maybe a solid axle in its future? would be cool.

Dub_X 03-15-2012 07:38 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Quote:

Originally Posted by rocking chevy (Post 5253926)
Maybe a solid axle in its future? would be cool.

I'm not thinking about putting a solid axle suspension in this one, believe it or not. Now, it WILL get a 14-bolt 6-lug rear end in it down the line. But the solid axle conversion will be my dad's.

rocking chevy 03-17-2012 03:01 AM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
ah, ok sounds good.

Dub_X 03-17-2012 10:13 AM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Quote:

Originally Posted by rocking chevy (Post 5256661)
ah, ok sounds good.

Yeah, but this thing will look like one hell of a beast when it's finished.

Dub_X 03-23-2012 08:33 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Here's some pictures of the budget-build shop that this is getting built under:

http://sphotos.xx.fbcdn.net/hphotos-...58396740_n.jpg
http://a1.sphotos.ak.fbcdn.net/hphot...61901553_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...11022392_n.jpg
http://a6.sphotos.ak.fbcdn.net/hphot...98611946_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...04101977_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...93490073_n.jpg
Previously used resources: Previously used wood, and previously used tin. But it's gonna work for what we need.
http://sphotos.xx.fbcdn.net/hphotos-...65675371_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...44377082_n.jpghttp://sphotos.xx.fbcdn.net/hphotos-...52140029_n.jpg

It's not perfect, but like I said. Budget build with used resources...the most expensive part was the nails and the screws. It'll work for what we need, and that's all that matters.

Dub_X 03-23-2012 08:38 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
And the project, she begins...

She's under the roof.
http://sphotos.xx.fbcdn.net/hphotos-...37254622_n.jpg
http://a8.sphotos.ak.fbcdn.net/hphot...93630680_n.jpg

Cleaned out the back of the truck, and took the back doors off.
http://a2.sphotos.ak.fbcdn.net/hphot...99428341_n.jpg

The gutting begins.
http://sphotos.xx.fbcdn.net/hphotos-...99785520_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...31536028_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...65023347_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...77810580_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...61472352_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...33382077_n.jpg

Dub_X 03-23-2012 08:42 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Here's the redneck tip of the day: How to safely remove the back windows of a Suburban without scattering glass everywhere.
http://sphotos.xx.fbcdn.net/hphotos-...51456321_n.jpg
http://a6.sphotos.ak.fbcdn.net/hphot...41196014_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...47458686_n.jpg
http://a3.sphotos.ak.fbcdn.net/hphot...42142483_n.jpg
http://a8.sphotos.ak.fbcdn.net/hphot...77547316_n.jpg
http://a2.sphotos.ak.fbcdn.net/hphot...55866404_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...17646137_n.jpg

Tape off the entire glass, hit the edge with a hammer, and instant ice taped together lol. Then just slowly break it away at the seam, and peel it off piece by piece. And that's the redneck tip of the day!

Dub_X 03-23-2012 08:48 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Now comes the removal of everything else. We were going to save the rear AC and use it, but due to a previous right rear blowout the truck had, the rear AC lines were toast.
http://sphotos.xx.fbcdn.net/hphotos-...48039118_n.jpg

Rear headliner out.
http://a7.sphotos.ak.fbcdn.net/hphot...02971784_n.jpg

Carpet out.
http://sphotos.xx.fbcdn.net/hphotos-...39936385_n.jpg

Now, before I go any further, I would like to take this time to thank the guy who put a new fuel pump assembly on the truck, and then LEFT the wrenches there that were used to do the job. Made it easy to detach the pump from the fuel lines so we could drop the tank.
http://a5.sphotos.ak.fbcdn.net/hphot...25588557_n.jpg

Rear AC out, and the cutting begins.
http://a6.sphotos.ak.fbcdn.net/hphot...47510126_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...26241246_n.jpg
http://a1.sphotos.ak.fbcdn.net/hphot...13896372_n.jpg

And now the removal of the back half of the Burb. Keeping the ribbed Suburban roof.
http://sphotos.xx.fbcdn.net/hphotos-...53383412_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...19252551_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...45727871_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...42998604_n.jpg

Step 1 is done. Still far from over, though.

Dub_X 03-24-2012 07:31 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Got the rear end dropped today.
http://sphotos.xx.fbcdn.net/hphotos-...94092892_n.jpg
I wasn't aware that the Suburban rear drums were bigger than your average 1/2-ton Chevy rear drums.
http://a3.sphotos.ak.fbcdn.net/hphot...93272796_n.jpg

TowwDogg 03-24-2012 08:08 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
We still have a long way to go, But its A great way to spend time with my son.

rocking chevy 03-25-2012 08:01 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
You've gotten a lot done so far, keep up the good work.

Dub_X 03-25-2012 09:22 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Quote:

Originally Posted by rocking chevy (Post 5274514)
You've gotten a lot done so far, keep up the good work.

Haha thanks. It's gonna be a while before it's all done.

chris@bigjranch.com 03-28-2012 06:01 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
lookin good!

Dub_X 03-28-2012 10:41 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Quote:

Originally Posted by chris@bigjranch.com (Post 5280530)
lookin good!

Thanks. Like I said it's gonna be a little different than yours, but same basic concept.

Dub_X 03-30-2012 12:39 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Time for a lot more pics, and some very updated progress! :)

Getting the back cut even for the mock-up process
http://sphotos.xx.fbcdn.net/hphotos-...16677506_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...49878566_n.jpg

Fender wells both out
http://sphotos.xx.fbcdn.net/hphotos-...70176741_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...86340095_n.jpg

Floor is cut off even
http://sphotos.xx.fbcdn.net/hphotos-...55512730_n.jpg
http://a1.sphotos.ak.fbcdn.net/hphot...79422113_n.jpg

Headliner stripped out
http://a5.sphotos.ak.fbcdn.net/hphot...36633446_n.jpg
http://a7.sphotos.ak.fbcdn.net/hphot...24916059_n.jpg

Back-half of the roof cut off and dropped
http://a5.sphotos.ak.fbcdn.net/hphot...26342974_n.jpg
Who needs the rest of the cab? Just fill it up, weld it up, and call it good! :lol:
http://a7.sphotos.ak.fbcdn.net/hphot...18765977_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...34464657_n.jpg
http://a3.sphotos.ak.fbcdn.net/hphot...35820141_n.jpg


Here's my little helper, Jaxon. :lol: He wanted to feel like part of the team!
http://sphotos.xx.fbcdn.net/hphotos-...80123617_n.jpg

Dub_X 03-30-2012 12:45 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
And now, the cab mock-up process, begins!!

Back half of the '88 cab
http://a6.sphotos.ak.fbcdn.net/hphot...56258887_n.jpg

Oh look, it's a redneck convertible! :lol:
http://sphotos.xx.fbcdn.net/hphotos-...65587088_n.jpg

The nice, shiny stripped and gutted back cab.
http://sphotos.xx.fbcdn.net/hphotos-...73678888_n.jpg


And now for the mock-ups! :metal:

http://sphotos.xx.fbcdn.net/hphotos-...21187921_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...02316252_n.jpg
Floor needs cut out
http://sphotos.xx.fbcdn.net/hphotos-...47123191_n.jpg

Floor cut out, getting closer.
http://sphotos.xx.fbcdn.net/hphotos-...08202124_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...46482270_n.jpg

Cut a little more off, and getting closer...
http://sphotos.xx.fbcdn.net/hphotos-...09584163_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...27997742_n.jpg

Closer...
http://sphotos.xx.fbcdn.net/hphotos-...97384155_n.jpg

Finally! Damn near perfect!!! Almost there! :metal:
http://sphotos.xx.fbcdn.net/hphotos-...79242153_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...88859593_n.jpg

Dub_X 03-30-2012 08:16 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Well, it's welded [partially]. It's officially a 4-door Mega Cab as far as I'm concerned.

http://sphotos.xx.fbcdn.net/hphotos-...91088227_n.jpg
http://a3.sphotos.ak.fbcdn.net/hphot...33697976_n.jpg

Still have to fill in the exterior gaps. But that'll get done soon enough.
Gotta make do with what we have: a Lincoln stick welder, and a Lincoln wire-feed mig. Don't have money for a high-end welder LOL.

TowwDogg 03-30-2012 09:43 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
We had a good day but tomorrow we should get a lot more done.

chris@bigjranch.com 03-31-2012 11:26 AM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Lookin Good!

Dub_X 03-31-2012 07:12 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Thanks, Chris. It's getting there. :lol:

Did some patchwork today on the driver's side.

Here's a couple after cutting out some more of the body
http://sphotos.xx.fbcdn.net/hphotos-...30676955_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...51515151_n.jpg

And here's a few shots of the patchwork on the driver's side

First set of patch panels: Lower body and cab corner
http://sphotos.xx.fbcdn.net/hphotos-...46407606_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...88903517_n.jpg

Second patch panel: The gap between the two cabs, where part of the Suburban back glass was.
http://a1.sphotos.ak.fbcdn.net/hphot...35935246_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...05106332_n.jpg

It's definitely getting there. Slowly, but surely!

benoit454 03-31-2012 07:33 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
nice work!!

TowwDogg 03-31-2012 09:45 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Quote:

Originally Posted by Dub_X (Post 5286299)
Thanks, Chris. It's getting there. :lol:

Did some patchwork today on the driver's side.

Here's a couple after cutting out some more of the body
http://sphotos.xx.fbcdn.net/hphotos-...30676955_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...51515151_n.jpg

And here's a few shots of the patchwork on the driver's side

First set of patch panels: Lower body and cab corner
http://sphotos.xx.fbcdn.net/hphotos-...46407606_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...88903517_n.jpg

Second patch panel: The gap between the two cabs, where part of the Suburban back glass was.
http://a1.sphotos.ak.fbcdn.net/hphot...35935246_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...05106332_n.jpg

It's definitely getting there. Slowly, but surely!



Sorry Son, But I am not as good as most of the guys on here when it comes to welding the body panels, I am used to heavy steel not paper thin sheet metal.
I have to give credit to the guys that do body work. Some of the builds on this site display a real talent for welding body panels. This truck has been a learning experience for me as far as body work goes. It is not easy welding panels without distortion when your used to burning in thick welds on heavy steel. Its a new kind of welding for me and I can see why I need a good mig with gas, Its Very easy to mess up a panel with a Mig burning .035 flux core wire. I will have to use my share of filler on this build. We need to start looking for a new Mig welder...

TowwDogg 04-01-2012 09:55 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
I switched to 030 wire and it welds much better without burning through. I still need a good mig with gas... but this will get the job done

rocking chevy 04-01-2012 11:17 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
looks good

Dub_X 04-02-2012 12:40 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Got work started on the passenger side, working on patching that up.

First patch was the window gap. Then started on cutting out the lower body to put in a patch.
http://sphotos.xx.fbcdn.net/hphotos-...20295907_n.jpg

Here's the first set of lower body patches
http://a1.sphotos.ak.fbcdn.net/hphot...51111121_n.jpg

The lower bodyline didn't line up right, so we put in a bodyline patch in place.
http://a7.sphotos.ak.fbcdn.net/hphot...59115027_n.jpg

Nice shot from the back
http://sphotos.xx.fbcdn.net/hphotos-...44451435_n.jpg

Rimshot1911 04-02-2012 04:09 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
That looks a lot like a dodge ram mega cab now! HaHa! Lookin good! Keep up the good work!

Dub_X 04-02-2012 04:16 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Quote:

Originally Posted by Rimshot1911 (Post 5290131)
That looks a lot like a dodge ram mega cab now! HaHa! Lookin good! Keep up the good work!

Lol, the mega cab piece is a little longer than Dodge's. I think Dodge has 8 inches of cab behind the back doors. We've got exactly 16.

Dub_X 04-02-2012 04:23 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
I could be wrong on Dodge's mega cab, because I've never gone up to a random Dodge and measured the length behind the back doors LOL, but I think I'm pretty close.

TowwDogg 04-02-2012 04:54 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Finally feels like we are getting somewhere now. :chevy:

loudnlifted88 04-02-2012 10:52 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
now whats going be be behind the cab? are you going to use a full size truck bed or?

Dub_X 04-03-2012 12:06 AM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Quote:

Originally Posted by loudnlifted88 (Post 5291086)
now whats going be be behind the cab? are you going to use a full size truck bed or?

We're going to extend the frame and put a shortbed on it. :lol: But we're still a ways from that. Still have to get the cab finished. 'Cause it's not done yet lol.

loudnlifted88 04-03-2012 10:08 AM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
Quote:

Originally Posted by Dub_X (Post 5291276)
We're going to extend the frame and put a shortbed on it. :lol: But we're still a ways from that. Still have to get the cab finished. 'Cause it's not done yet lol.

i want to do the same thing but with my dads 3/4 ton burb but i want to make a regular crewcab with a full size short bed

TowwDogg 04-03-2012 10:21 AM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
One of the reasons we went 16 inches long on the cab from the pillar to the back of the cab is because of the location of the third set of body mounts. If you cut it off behind the doors you will end up using the rear cab mounts from the doner cab since the third set of mounts will be removed from the burb. We may still add them to our build. We will only need about a 26 inch extention for the short bed to fit.

loudnlifted88 04-03-2012 12:25 PM

Re: 94 Suburban to Crew Build: The 50/50 Turban
 
i was going to get half of a ext cab shortbed frame and weld it to the burb frame and use the ext cab rear cab mounts for the rear cab mounts on the crew cab


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