Quote:
Originally Posted by Palf70Step
Great looking work Ian!  |
Thanks Bill
Onwards and upwards (as they say). Today was a national holiday in the UK so I took the opportunity to make a bit more progress, the bottom of the A post was completely rusted out. I would normally try to replace below the swage for the outer rocker to preserve the original position, however, although it wasn’t rusted through it was so thin you couldn’t have welded it.
First job was to remove the hinge, I marked the hinge and bolt positions so that when I re-fit it, it’s going to be broadly in the right place.
Next job was to mark and cut the pillar, my preferred method is masking tape and a pencil. You can see from the picture below just how crooked the crop was on the repair panel I had to grind it square before using it, don't forget the two spot welds that hold the cage for the hinge plate
the fit was quite poor too, I had to tack the best fit areas and then work the others before welding them. Top tip
use a hinge bolt to keep the cage drawn up tight against the pillar, it's impossible to weld up otherwise
