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Old 12-19-2021, 11:52 AM   #5
hatzie
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Join Date: Oct 2008
Location: Wentworth, NH
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Re: '01 2500 HD spongy brake pedal

The actual diameter at the tread is what makes the biggest difference to things. 245/75R16 or 30.6" tires came on my truck. I'm running 265/75R17 or 31.6" diameter now. There are a bunch of different possible stock tire sizes listed in the ABS computer. 265/75R17 are not among them but there are some that are the same diameter so I re-coded the ABS to a tire that matches the diameter of the new ones.

1" in diameter doesn't sound like much but it drops your final drive ratio noticeably.
I played with my RPM and gearing spreadsheet to come up with some numbers to illustrate what's happening.
1" larger tire drops your effective gearing
4.10:1 axle gears, .73:1 OD, 245/75R16 tires sets your engine RPMs at 2145 going 65mph.
4.10:1 axle gears, .73:1 OD, 265/75R17 tires sets your engine RPMs at 2002 going 65mph.
I then fooled around playing what if with the axle ratio in the spreadsheet to see what lower axle ratio would get the 245/75R16 tires to run at 65 at nearly the same engine RPMs as the larger tires with 4.10 gears.
Here's what I got...
3.83:1 axle gears, .73:1 OD, 245/75R16 tires sets your engine RPMs at 2004 going 65mph. 2RPMs is pretty close.

Add somewhere around another 1/4"-3/8" on the diameter and you essentially turn 4.10 axle gears into 3.73 gears without cracking open the diffs. That's a pretty serious difference.

I'd check the tire size in the ABS computer.

Your ABS motors or pumps may be fouled up but I would guess it's a combo of the larger tires without recoding the ABS computer and an air pocket you still haven't gotten out through the bleeders.

I usually do an ABS bleed under pressure then I crack open the bleeders and draw off a pint of fluid from each corner.
Since the system is full of fresh fluid... if it looks clean and it's not aerated you can re-cycle it back into the pressure pot.
Command another ABS bleed under pressure and draw off another pint at each corner.
Rinse and repeat til you've cycled a gallon or so through each bleeder.
I bet you'll get a small slug of air or ten out one of the rear bleeders.
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Last edited by hatzie; 12-19-2021 at 12:56 PM.
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