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Old 04-21-2020, 12:19 PM   #5
Jcfcamaro
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Join Date: Jul 2015
Location: Fairfax, Missouri
Posts: 1,054
Re: NP 205 transfer case leak

I will say when I put everything together I installed the gear shat into the nut/seal first then put it in the speedo housing. Putting the gear in first then trying to screw the nut in and aligning the shaft with the seal was a little hard and I was afraid of damaging the seal so that's why I put the gear into the seal first and used a small pick to help walk the seal around the shaft. Once it was together I used a small screw driver inside the square hole where the speedo cable goes in to help steady it while I screwed it in and tried to catch the other bushing inside the housing that the other end of the gear goes into. Hope this makes sense and you might be fine installing the gear first then screwing the nut on. This is just what seemed to work better for me.
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