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Old 12-02-2018, 12:16 AM   #3
dmjlambert
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Join Date: Apr 2016
Location: Cypress, TX
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Re: Tail light wiring

Quote:
Originally Posted by 72_C10_Chevy View Post
Anyone know how hard it would be to redo the tail light wiring. Really don't want to spend the money on all new wiring for them because it it expensive.
The wire that AJC is talking about would be very good to use and inexpensive. If you can take apart the truck (remove lamp assemblies, connectors, etc) enough to get to all the wiring that is causing you problems, you should be able to splice in replacement sections of wire. I recommend getting some heat shrink tubing, and slide it up the wire before making your splice. Twist the stripped wire ends together, and use rosin core 60/40 electric solder and a soldering iron to make a good solid connection that will last the life of your truck. Then slide the heat shrink tubing over the splice and shrink it by carefully holding the soldering iron close to the tubing, or use a heat gun designed for the purpose, or you can use a lighter. If you are not familiar with soldering, find a youtube video about solder splicing wires and practice on some sections of scrap wire. it is a skill that you should be able to acquire easily. If you have sections of wire that you want to bundle neatly, the factory used non-adhesive vinyl tape made for wire harnesses, which you can buy online inexpensive through Amazon.

Just take your time and proceed carefully. Use the wiring diagrams available here in the electrical section of the forum. Post questions back here if you would like further guidance.

I did these types of splice repairs in about a dozen wires on my truck where the wiring was damaged by rats. Some of it was in the section along the frame where the wires go from the cab to the rear lights. I just crawled under the truck and took care of it. I think you will find it is not too difficult.

If you're crawling under the truck to do some of this, don't solder with any part of your body or arms under what you are soldering, because it can drip when molten. Take your time. Wear safety glasses. Don't breath in the fumes. Wash your hands when done.

Last edited by dmjlambert; 12-02-2018 at 12:31 AM. Reason: clarity
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