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Old 10-07-2013, 08:05 PM   #5
Sharps40
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Join Date: Oct 2012
Location: here
Posts: 2,408
Re: John Lee's Door Channel, Felt and Vent Rubber Rebuild

I had new door rubber that came with Ol John Lee. Never used it cause his factory door rubber was stapled in ...didn't want to yank all them stables. So, pullin the door rubber of of John Lee Jr, its glued in from the factory. About as much work to remove, maybe more since ya gotta pull and scrape the rubber/glue w/o damagin the paint! But an array of scrapers including a small wood workers gouge to get into the corners and the old rubber is off. I left the factory glue line in place, its on the faces. I'll attach the new rubber to the clean lip of the door frame and if needed (but I doubt it) add a dollop here and there in faces of the corners later.

The clean up of the Passenger side.



Down in the lower groove, lots of years of trash....vacuum and a brush to get it all out. This area was not glued at the factory and I won't glue here...the door sill holds it in place and the lower corners too. It'll let me come back and weld a patch into the rocker later...you'll see it at the front corner of the door, just below the hinge piller...



For now, a bit of primer and paint to slow the rusting, at least on this side.



Test fitting the new rubber and no glue and No Cutting yet! Did that on an old 37 Dodge and had to buy new rubber, too short after glueing!



Test fit is good, a whole foot left over for the final trim. Prepping the battlefield. Some good sticking freezer tape to hold the rubber in place while the trim adhesive kicks over.

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