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Old 09-05-2019, 02:17 PM   #14
hatzie
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Join Date: Oct 2008
Location: Wentworth, NH
Posts: 4,913
Re: 2003 transfer case parts

I assume you mean the circlip that's accessed through the slot in the tail. It holds the output shaft in the proper position. I wouldn't run without it.

You need flat and wide bill circlip/lock-ring pliers and long thin screwdrivers to open and position this kind of snap ring. Open the ring and lift the shaft into position. Using regular pin hole circlip pliers is an exercise in frustration. It can be done but it'll drive you to drink.

Knipex 4510170 are a pricy but excellent tool. If the $40 pricetag doesn't put you off... buy them. You can find similar lock-ring pliers from Proto and others in the $20-$30 range. all of em are cheaper than $$nap-On or MAC or Cornwall or ... They're handy for outer CV joint locking rings and various transmission and transfer case locking rings.

This is Eric at South Main Auto doing an NV261. Same operation to hook the clip in. He starts fighting with it just after 54:15
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RTFM... GM Parts Books, GM Schematics, GM service manuals, and GM training materials...Please include at least the year and model in your threads. It'll be easier to answer your questions.
And please let us know if and how your repairs were successful.

Last edited by hatzie; 09-06-2019 at 02:30 PM.
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