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Old 05-01-2016, 12:36 PM   #367
MTCK
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Join Date: Dec 2009
Location: Fairbanks, AK
Posts: 1,830
Re: 1991 V3500 Project Heavy Hauler

This switch makes it plug and play up to 65 psi.

http://products.pollakaftermarket.co...mids=1805+1821

Hard to overstate how much fun it was to get the super stiff high psi hoses attached with it in place. Double your patience supplement intake the morning you do that.

Swap of the pumps and valve couldnt have been easier in concept. Take out old pumps put in new pumps. Take out old valve put in new valve. Cut crimped soft lines off existing hard lines. Install all new 250 psi pressure and return soft lines with double fuel injection clamps and high tack gasket cement (not really necessary on the return). Supply line is 3/8, return is 7/16. I'd do it again to have 40 gallons of fuel and no transfer pump.
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-Marcus

1991 V3500 L29 454 4L80E NP205 D60/14 Bolt 4.56's
1984 K30 292 TH400 NP205 D60/14 Bolt 4.56's flat bed 7'6" Meyer Plow
2022 Silverado 3500 L8T
Project Daily Driver
Project Heavy Hauler
Project Plow Truck
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