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Old 02-08-2014, 01:38 PM   #3
67Steven
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Join Date: Mar 2007
Location: Oregon City
Posts: 228
Re: 1972 K5 4x4 modified build

More rust removal and repair pics:



I started on the passenger side rocker. The A pillar and part of the lower kick were toast, as was part of the floor support:






I realize the floor isn't perfect, but it is sound for welding, and I plan to bed lie the tub, so it will hide any small imperfections

Cleaned up a bit:


Test fit the inner:



Slight depression


Raised it up to match repair panel:


No pictures, but I prep washed the rocker box and any exposed surface to get rid of surface rust and painted it before assembly.

Crappy alignment of panel:



So I cut and moved the slice up to match the floor.
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