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Old 05-03-2017, 10:44 PM   #654
BR3W CITY
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Join Date: Sep 2009
Location: MKE WI
Posts: 7,128
Re: Br3w City's Project omgwtfbbq

Another update.
Used a jack and some wood to prop the fuel cell in a rough area where I wanted it. I could move it around as needed while I took measurements. After that, I started laying out some 1/2" square tube for the skeleton.




I tac'd those into place and used the jack again to align the whole thing. I made some tabs for mounting, since I wanted the assembly to be removable and potentially allow for a different cell (alternate fuel possibly?) to be put in on 4 bolts. I also wanted my cell to sit as a certain height, and to naturally counter the rake of the truck.



I gusset the back side with the longer arms, and the whole thing could be set back into place. Then I drilled and tapped the tabs into the frame. The assembly has 4 bolts threaded right into the frame on 3/8-24 fine thread grade 8 hardware.


I also reused my old top strap with a few different bends in it. It hooks to the longitudinal strut I added (where the battery tray will start ...in the next paragrash ) and uses another 3/8 bolt, locking the fuel cell in place should gravity fail, or should I be upside down.


And after a bunch of grinding and some blending, I hit it with a few coats of prime and satin black.



At the same time as all this ^^^^, I was working on the battery tray also. Its a triangular skeleton with a flat stock floor plate welded into it for the hard mounting on the battery box.




I think its strong enough for me, so the battery should be ok.



I had to make a few small trims to the battery box plastic shell, mod the hardware, and narrow the battery hold down (was designed for larger battery than I run). The box and bracket dropped right in and sat firmly and squarely (triangularly? lol) on the base.


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