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Old 06-25-2016, 09:54 AM   #1
hatzie
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Re: Restoring Rusty

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I'm sure many of you have heard me rant about the Dorman aftermarket replacement parts, and how I prefer to avoid them, I specifically heard to stay away from their door hinge pin and bushing sets so although I would prefer the OEM type, I wanted instant gratification and got these from NAPA, hopefully they aint Dorman in disquise

right off the bat the new replacement bushings seem shorter than the stock ones
I've used GM, Chrysler, Dorman, NAPA, ... hinge pin kits. They all work just fine.
I prefer the units that have E clips or threads and Nylok nuts to prevent the pins from backing out rather than just depending on friction at knurled areas on the shaft alone.
The bushings are sintered bronze or iron. They'll break up pretty easy if you beat em in with a hammer. I use washers, nut, and bolt to pull them in.

If you oil them a couple times a year the bushings will be just fine.
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And please let us know if and how your repairs were successful.

Last edited by hatzie; 06-25-2016 at 10:02 AM.
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Old 06-25-2016, 01:06 PM   #2
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Re: Restoring Rusty

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I've used GM, Chrysler, Dorman, NAPA, ... hinge pin kits. They all work just fine...
Thanks Hatzie that's what I was hoping to hear, as soon as my kid is up I will give them a try, probably best to have an extra set of hands to mount the passenger side door back on

looks like it's going to be 100° F today and for the next five days, Awesome... Not!
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Old 06-25-2016, 09:25 AM   #3
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Re: Restoring Rusty

I like the rack. Smart cookie.
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Old 06-25-2016, 01:05 PM   #4
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Re: Restoring Rusty

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I like the rack. Smart cookie.
Thanks, we have yet to hoist the kayak up there to see how it fits, and if it clears the cab, its a bit too heavy and bulky for a one man lift, so waiting on my teenage son to wake up, its 10:00 AM on Saturday and counting, ha ha
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Old 06-25-2016, 01:24 PM   #5
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Re: Restoring Rusty

I plan on building racks similar to your so I can haul 20' lengths of steel. I will likely have an extension over the cab.

However, I would place the cross bar lower, so the posts stick up above the cross bar to help keep things UP and not fall down. Gives you something to tie stuff against. For Kayaks, though, it probably doesn't matter.
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Old 06-25-2016, 03:13 PM   #6
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Re: Restoring Rusty

Take pics once you get the kayak up on it. I want to see it.
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Old 06-26-2016, 06:18 PM   #7
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Re: Restoring Rusty

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Take pics once you get the kayak up on it. I want to see it.
simple ~ and as my buddy puts it "A Truck doing Truck Things!!!"
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Old 06-26-2016, 08:13 PM   #8
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Re: Restoring Rusty

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simple ~ and as my buddy puts it "A Truck doing Truck Things!!!"
I like seeing trucks doing what trucks do. Nice.
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Old 06-26-2016, 01:06 PM   #9
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Re: Restoring Rusty

found some rust under the doors, which was expected, fortunately its just surface rust

so a short dance with the wire wheel followed by a paper towel acid bath and we will be ready for primer in no time

P.S. got a call from my buddy Lucifer he asked if I wanted to come down to his place to cool off today, (day 2 of over 100° F streak)
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Old 06-26-2016, 04:52 PM   #10
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Re: Restoring Rusty

Do like progress!
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Old 06-26-2016, 06:28 PM   #11
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Re: Restoring Rusty

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Do like progress!
Thank you, lots of work
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Old 06-26-2016, 03:03 PM   #12
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Re: Restoring Rusty

I would think Lucifer's place would be much hotter.
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Old 06-26-2016, 04:55 PM   #13
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Re: Restoring Rusty

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I would think Lucifer's place would be much hotter.
That's what I was thinking too
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Old 06-26-2016, 06:21 PM   #14
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Re: Restoring Rusty

in the front I use the holes in the purches to hold the tie downs, in the rear I had to bolt back up the hooks I removed when I first got the truck, lol, but this time I mounted them underneath, these are temporary and will do for now, ie this trip
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Old 06-26-2016, 06:24 PM   #15
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Re: Restoring Rusty

now back to the door hinges, here they are off the truck, I wasn't going to let one missing bushing prevent me from taking these pics after it went missing, of course I found it as soon as the pics were taken, ha ha

I can't believe how I loose things all the time, its as if there was someone hiding in my garage just pranking me all the time
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Old 06-26-2016, 06:27 PM   #16
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Re: Restoring Rusty

and a mandatory old door hinge pin and old pushings along side a new pin and new bushings
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Old 06-26-2016, 06:31 PM   #17
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Re: Restoring Rusty

and new bushes going in (not sure what these are made of - some orangy stuff) with a liberal coat of white lightning bacon grease

the top one slid it beautifully...
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Old 06-26-2016, 06:32 PM   #18
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Re: Restoring Rusty

the bottom one was a bit shy
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Old 06-26-2016, 06:33 PM   #19
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Re: Restoring Rusty

had to use a rat tail file to open up the hole a bit (GM gods forbid I had a proper sized drill bit) to have used that instead, and made guick job of it
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Old 06-26-2016, 06:35 PM   #20
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Re: Restoring Rusty

and wouldn't you know it, the door still sags as it did before, so once I again I fixed things not needin' fixin, I recon my old bushes was fine, it was just hinges that needed proper adjusting - and still do, I bet the fender needs to come off for that type of action, fun level = 2
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Old 06-26-2016, 06:38 PM   #21
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Re: Restoring Rusty

now there are things that need doin', things you ought to be doin', things that need to be fixed, things that you oughta fix... BUT THAN THERE's things you WANT to do
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Old 06-26-2016, 06:39 PM   #22
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Re: Restoring Rusty

hey, what ever, works for me
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Old 06-26-2016, 06:42 PM   #23
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Re: Restoring Rusty

Yup I finally decided this truck suffers from TMG

Too Much Green
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Old 06-26-2016, 07:22 PM   #24
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Re: Restoring Rusty

I say leave the one stripe and don't do another lol. Also if you want to save your doors spray some lubrication oil down the insides.

The doors normally rust from inside out because of bad window seals at the top.
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Old 06-26-2016, 07:33 PM   #25
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Re: Restoring Rusty

Nice! I like the single stripe a lot.
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