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Old 02-21-2016, 11:01 AM   #1
Diesel46
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Marks Diesel 46 project

Hi I,m Mark. I love reading about everyones truck projects here so I thought I would try posting my project truck. I bought my 46 Chevy about 5 years ago as a basket case and have been collecting parts and finishing other projects. I started last year but I don't have much time so its going slow. I will try to post some pics to catch up to where I am now. I have never done a complete build before. My goal is to build a daily driver. A 46 1/2 ton with 79 Malibu front suspension, an 84 Mercedes 300D 5 cylinder turbo diesel, 5 speed AX15 jeep transmission and S10 rear and springs.Here is pics of getting it home. Name:  DSCN1924.jpg
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Old 02-21-2016, 12:55 PM   #2
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Re: Marks Diesel 46 project

Welcome Mark. I'm subscribed to see progress.
Interesting choice on the Mercedes.
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Old 02-21-2016, 03:55 PM   #3
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Re: Marks Diesel 46 project

Welcome, this should be very interesting indeed. I love the 41-46 rigs and you have started with a solid looking one.
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Old 02-22-2016, 11:20 PM   #4
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Re: Marks Diesel 46 project

Thanks for the replies. Here are some pics from March 2015. Pulling the engine out of the 300D one evening after work. A friend of mine was junking his mothers old 79 Malibu and I was able to get the front frame section in trade for fixing the transmission in his wifes minivan! I brought it all home to the backyard garage.
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Old 02-22-2016, 11:28 PM   #5
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Re: Marks Diesel 46 project

After a lot of measuring and head scratching and some more measuring I started to cut the Malibu frame front crossmember to clear the front sump oil pan on the Mercedes diesel engine. Then I made some steel plates to weld in.
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Old 02-24-2016, 11:18 PM   #6
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Re: Marks Diesel 46 project

Here is some pics from April 2015. Put some 2" drop spindles on the Malibu suspension and pushed the truck into the backyard garage. I removed the rest of the front end, made a little jig to mark the placement of the core support for location on the new frame and measured the axle center for centering location of the wheels before I cut the front off the old frame. Then I removed the rest of the front and rear suspension.
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46 Chevy Pickup (project)
60 Chevy Biscayne 93 Caprice wagon(Impala SS style)
99 Corvette convertible 2014 Silverado 2500HD
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Old 02-25-2016, 09:12 PM   #7
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Re: Marks Diesel 46 project

Great project.
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Old 02-29-2016, 09:56 PM   #8
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Re: Marks Diesel 46 project

Nice project. In case you do not know, what I found out was the 4wd S10 rear ends are 4" wider then the 2wd S10 rear ends.
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I currently own: 1940 Chevy Fire truck (project), 1946 Chevy truck (project), 1946 Chevy 1 Ton pick up, 1953 Chevy school bus (storage area), 1968 Chevy C10 (I have drove for 26 years), 1994 Chevy C2500 (daily driver), 2005 GMC crew cab K2500 (parts hauler) and more trucks for parts.
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Old 03-01-2016, 09:08 PM   #9
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Re: Marks Diesel 46 project

Todd68Chevy, Thanks for the info on the rear axle. The one I have is from a 4X4 I think it will fit. It looked like the tire would rub the bed with a 2wd.
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Old 03-01-2016, 09:27 PM   #10
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Re: Marks Diesel 46 project

Quote:
Originally Posted by Diesel46 View Post
Todd68Chevy, Thanks for the info on the rear axle. The one I have is from a 4X4 I think it will fit. It looked like the tire would rub the bed with a 2wd.
I did the same thing. I swapped out the 2wd rear end for a limited slip 4wd to get the tires out in the fenders better.
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Note: All parts I have for sale are also for sale locally.

I currently own: 1940 Chevy Fire truck (project), 1946 Chevy truck (project), 1946 Chevy 1 Ton pick up, 1953 Chevy school bus (storage area), 1968 Chevy C10 (I have drove for 26 years), 1994 Chevy C2500 (daily driver), 2005 GMC crew cab K2500 (parts hauler) and more trucks for parts.
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Old 03-01-2016, 09:45 PM   #11
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Re: Marks Diesel 46 project

Some more pics of the build. I set the frame on jack stands and set up most of the body panels to try to get the stance I am looking for so I could get measurements for the frame graft. Trimmed the frame rails off the Malibu suspension. Then I cut front frame rails off the 46. Then I got ready to join the two frames together. And started to weld it together.
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46 Chevy Pickup (project)
60 Chevy Biscayne 93 Caprice wagon(Impala SS style)
99 Corvette convertible 2014 Silverado 2500HD
92 Chevy 1500 (Shop/plow truck) 02 Silverwing
05 H-D Springer Classic 2011 Civic (Wifes car)
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Old 03-15-2016, 09:21 AM   #12
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Re: Marks Diesel 46 project

Cool project. I am in to follow along.
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Old 03-15-2016, 10:24 PM   #13
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Re: Marks Diesel 46 project

Thanks for the comments, Here is some more pics of welding and plating the frame. Made a mount for the radiator support(will need to be braced more) and made place to set engine mounts.
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46 Chevy Pickup (project)
60 Chevy Biscayne 93 Caprice wagon(Impala SS style)
99 Corvette convertible 2014 Silverado 2500HD
92 Chevy 1500 (Shop/plow truck) 02 Silverwing
05 H-D Springer Classic 2011 Civic (Wifes car)
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Old 03-15-2016, 10:34 PM   #14
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Re: Marks Diesel 46 project

Here is some pics from May 2015 test fitting the Mercedes turbo diesel engine in the frame.
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46 Chevy Pickup (project)
60 Chevy Biscayne 93 Caprice wagon(Impala SS style)
99 Corvette convertible 2014 Silverado 2500HD
92 Chevy 1500 (Shop/plow truck) 02 Silverwing
05 H-D Springer Classic 2011 Civic (Wifes car)
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Old 03-15-2016, 11:03 PM   #15
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Re: Marks Diesel 46 project

Tired of mud. The rest of the summer I learned how to pour concrete and did 30 yards in 5 sections. Makes me appreciate those who really know how to do this kind of work!
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46 Chevy Pickup (project)
60 Chevy Biscayne 93 Caprice wagon(Impala SS style)
99 Corvette convertible 2014 Silverado 2500HD
92 Chevy 1500 (Shop/plow truck) 02 Silverwing
05 H-D Springer Classic 2011 Civic (Wifes car)
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Old 03-17-2016, 06:17 PM   #16
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Re: Marks Diesel 46 project

This looks like it will be a really cool truck. I love the alternative engine choice. Sometimes you have to use what you got, but will end up unique in the end. Keep up the good work.
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Old 03-17-2016, 08:02 PM   #17
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Re: Marks Diesel 46 project

Great project and nice fab work! That is some nice concrete work too!
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1972 GMC Sierra Grande Longhorn 4x4
1972 Chevy Cheyenne Super K20 Long Step side tilt, tach, tow hooks, AC, 350 4 speed
1972 C10 Suburban Custom Deluxe
1969 Chevy milk truck
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1940 Ford 354 Hemi 46RH Ford 9" on air ride huge project


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Old 04-10-2016, 09:56 PM   #18
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Re: Marks Diesel 46 project

Thanks guys for the encouraging comments. Here is some pics of the rear suspension. I used springs and mounts from a 2wd S10 and a rear from a 4x4 S10 that one of the guys at work was scrapping. I had to cut the spring perches off the rear because the frame width is different and I will weld them back on in the correct position when I get the pinion angle figured out. I cut the front spring mounts off the s10 frame and welded them to the 46 frame. I cut the rear shackle mount out of the s10 frame, cut a hole in the 46 frame and welded them in place. I put 2 inch lowering block on it. Should give it the correct ride height but it is hard to tell since I never saw the springs with a load on them.
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46 Chevy Pickup (project)
60 Chevy Biscayne 93 Caprice wagon(Impala SS style)
99 Corvette convertible 2014 Silverado 2500HD
92 Chevy 1500 (Shop/plow truck) 02 Silverwing
05 H-D Springer Classic 2011 Civic (Wifes car)
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Old 04-11-2016, 08:48 AM   #19
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Re: Marks Diesel 46 project

That's a cool way of doing it. Should work just fine.
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1951 MG TD
1967 Jeep CJ5 1.9L TDI 33X13.5X15 Mud Grapplers.
1952 GMC 9700 p/u 7.3L diesel on air, dually
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Old 04-11-2016, 08:38 PM   #20
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Re: Marks Diesel 46 project

These pics are from February. I made a cart from some scrap lumber and old tool box wheels to set the cab on. I bolted the jeep trans to the Mercedes engine with the adapter plate. I didn't put the flywheel or clutch or anything in it yet, just setting it up for now. Modified the stock crossmember and used a two bolt Chevy trans mount to get it all lined up.
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46 Chevy Pickup (project)
60 Chevy Biscayne 93 Caprice wagon(Impala SS style)
99 Corvette convertible 2014 Silverado 2500HD
92 Chevy 1500 (Shop/plow truck) 02 Silverwing
05 H-D Springer Classic 2011 Civic (Wifes car)
03 Highlander (beater) 96 Honda Elite 80
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Old 04-11-2016, 08:55 PM   #21
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Re: Marks Diesel 46 project

I was going to try to use the original clutch and brake pedals but that didn't work out and the kits I looked at didn't look like they would fit in the space I have to work with and were very expensive so I decided to make a pedal set. I went out to the farm supply store and got a hitch pin and some bushings found a piece of 1/2 pipe and some square tubing. Bent the pipe over an old wheel. Made the framework from some shelving brackets. It took me all day to make it. More time measuring and looking than actually building. The brake booster and master will go on the other side of the crossmember.
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46 Chevy Pickup (project)
60 Chevy Biscayne 93 Caprice wagon(Impala SS style)
99 Corvette convertible 2014 Silverado 2500HD
92 Chevy 1500 (Shop/plow truck) 02 Silverwing
05 H-D Springer Classic 2011 Civic (Wifes car)
03 Highlander (beater) 96 Honda Elite 80
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Old 04-11-2016, 09:02 PM   #22
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Re: Marks Diesel 46 project

Great work on your pedal assembly! It looks good and heavy duty from here!
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1972 Chevy Longhorn K30 Cheyenne Super, 359 Inline 6 cylinder, Auto Trans, Tilt, Diesel Tach/Vach, Buckets, Rare Rear 4-link and air ride option Build Thread
1972 GMC Sierra Grande Longhorn 4x4
1972 Chevy Cheyenne Super K20 Long Step side tilt, tach, tow hooks, AC, 350 4 speed
1972 C10 Suburban Custom Deluxe
1969 Chevy milk truck
1971 Camaro RS 5.3 BTR STG3 Cam Super T10
1940 Ford 354 Hemi 46RH Ford 9" on air ride huge project


Tired of spark plugs? Check this out.
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Old 04-11-2016, 10:17 PM   #23
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Re: Marks Diesel 46 project

Mark, that is some nice resourceful work. Looks really good!
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Old 04-12-2016, 07:35 AM   #24
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Re: Marks Diesel 46 project

May have taken all day but looks great.
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1951 MG TD
1967 Jeep CJ5 1.9L TDI 33X13.5X15 Mud Grapplers.
1952 GMC 9700 p/u 7.3L diesel on air, dually
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Old 05-02-2016, 04:11 PM   #25
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Re: Marks Diesel 46 project

I have been working on modifying a 1959 Chevy Bel Air steering column to put in the 46. Ill have pics of that later. Been looking for an interesting 50s or 60s steering wheel. I found this 1961 Impala wheel at the Carlisle swap meet. I cant wait to get this thing put together. Things have been so busy, seems like I don't have much time to work on the truck. This is one of the things keeping me busy....visiting with our third grand child.
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46 Chevy Pickup (project)
60 Chevy Biscayne 93 Caprice wagon(Impala SS style)
99 Corvette convertible 2014 Silverado 2500HD
92 Chevy 1500 (Shop/plow truck) 02 Silverwing
05 H-D Springer Classic 2011 Civic (Wifes car)
03 Highlander (beater) 96 Honda Elite 80
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