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Old 12-25-2011, 05:59 PM   #1
texastrendz
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gen lll swap fuel cell?

I purchased an aluminum fuel cell for my 67-72 truck that I am installing an ls based motor. I want to run an external fuel pump and filter. My fuel cell does not have a return bung welded into it. Can i run the return through the roll over vent or do I need to weld a return bung into my tank. I have a truck style motor with a return line coming off of the rail. thanks daniel
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Old 12-25-2011, 06:27 PM   #2
Clyde65
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Re: gen lll swap fuel cell?

Take the tank to a local shop to weld one in. Don't use the vent.
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Old 12-26-2011, 02:08 PM   #3
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Re: gen lll swap fuel cell?

The vent on my cell was a -8 AN bung, so I used the vent for the return and switched to a vented cap.
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Old 12-26-2011, 02:34 PM   #4
vin63
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Re: gen lll swap fuel cell?

Quote:
Originally Posted by texastrendz View Post
I purchased an aluminum fuel cell for my 67-72 truck that I am installing an ls based motor. I want to run an external fuel pump and filter. My fuel cell does not have a return bung welded into it. Can i run the return through the roll over vent or do I need to weld a return bung into my tank. I have a truck style motor with a return line coming off of the rail. thanks daniel
When I modify cells for people who need return ports, I usually use a -8 or -10 AN bulkhead fitting, cutting a hole at the opposite end of the pick up/sump like these - http://www.summitracing.com/search/D...head-Fittings/. If you go this route and if there has been fuel in the cell, use an air drill. Obviously, clean out all of the debris. I ended up modifying the fill plate on my cell for an extra return off of the high pressue regulator at the pump (I run an external EFI pump).

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Old 12-26-2011, 05:58 PM   #5
texastrendz
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Re: gen lll swap fuel cell?

These are two fittings on the tank I have. Top is the feed and the brass is the rollover vent. I am thinking of changing all the fittings to AN -6. I can buy all the bungs and have them tig welded on top of the NPT threads. I am thinking of turning the feed line into the return line and tig welding a -6 AN fitting to the bottom right corner for the feed line. Do yall see a problem with this?
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Old 12-27-2011, 02:53 PM   #6
vin63
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Re: gen lll swap fuel cell?

I would use at least a -10 AN for the supply to the pump, and -8AN for the returns (fuel volume over time consideration)...this will also help keep the fuel cooler.
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Old 12-27-2011, 08:14 PM   #7
texastrendz
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Re: gen lll swap fuel cell?

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I would use at least a -10 AN for the supply to the pump, and -8AN for the returns (fuel volume over time consideration)...this will also help keep the fuel cooler.
That seems big to me, this is my first ls motor. I was going to run 3/8 aluminum line for the feed and return and all -6 fittings since it is the same size. Is this to small for a stock ls 5.3 motor?
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Old 12-27-2011, 08:19 PM   #8
68GMCCustom
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Re: gen lll swap fuel cell?

my fuel feed is also 1/2" aluminum hard line and -8 stainless flex hose.
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Old 12-27-2011, 11:22 PM   #9
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Re: gen lll swap fuel cell?

I'm running 3/8 both ways without issue.
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