1978 Russet Metallic 4x4

[buffydores]

The rebuilt TH350 was leaking from the shift shaft output seal. You can just see a little dab of red there.



And here is the 20 dollar tool and seal to fix it. The tool works for tons of GM transmissions.



It is so much fun learning to wrench on these things. There's so much joy doing it yourself, saving some time/money and knowing it's done right.

[phillipm]

Thanks for the update!

[buffydores]

The rubber transmission cooler lines looked a bit rough and leaky.



That's better. Finally found a use for those 3/8" FI hose clamps.

[phillipm]

Man someone went gorilla on those old hose clamps!! That hose is cut bad!

[buffydores]

Originally Posted by phillipm

Man someone went gorilla on those old hose clamps!! That hose is cut bad!

"If it's leaking just tighten more" has its limits.

[Zook75]

Nice thread. I had a black 79 back in the mid 80 that I raced and wrenched on all them myself. Good times for sure.
I just picked up a 91 Jimmy that will be my daily driver, can't wait to get it.

[buffydores]

Originally Posted by Zook75

Nice thread. I had a black 79 back in the mid 80 that I raced and wrenched on all them myself. Good times for sure.
I just picked up a 91 Jimmy that will be my daily driver, can't wait to get it.

Thanks Zook. It's a never-ending project of fun.

[buffydores]

I installed a vintage Rancho Front Axle Truss I purchased from Jeff. Used some POR15 to give it a decent finish. The second picture shows how the attachment works. I upsized the u-bolt a tad for some more strength. With the truss installed, you can still remove the diff cover and pull axles. There's no scenario I can see that would require removal. There's a lot of tension in this thing.

[buffydores]

I've been fixing little leaks as I find them. One curious leak that I've noticed on these old axles is gear oil leaks at the plug welds on the pumpkin. I've found three separate leaks this way. Weird.

[mickeykreg]

Originally Posted by buffydores

I've been fixing little leaks as I find them. One curious leak that I've noticed on these old axles is gear oil leaks at the plug welds on the pumpkin. I've found three separate leaks this way. Weird.

X2, very annoying. I decided next time I take it apart that problem is getting welded shut...at least I hope it's that easy.

[denslow]

Wow truck looks incredible. I have the exact same plaid on the seats on my 78 jimmy but the driver seat needs to be re upholstered. I saw you said they were new 40 yr old seats. Did you order the cloth somewhere and take them in? Want to get mine repaired too. Any info on how to go about that would be much appreciated.

Great job love to see these trucks look original.

[buffydores]

Originally Posted by denslow

Wow truck looks incredible. I have the exact same plaid on the seats on my 78 jimmy but the driver seat needs to be re upholstered. I saw you said they were new 40 yr old seats. Did you order the cloth somewhere and take them in? Want to get mine repaired too. Any info on how to go about that would be much appreciated.

Great job love to see these trucks look original.

Hi Denslo: Thanks for the compliments. The company is called SMS. They're out of Oregon I believe. Expensive stuff, but original and awesome.

[buffydores]

The original (I think) blower motor started to make an awful squeal on start-up, so I hunted down a NOS blower motor and installed. Problem solved.