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Old 05-24-2020, 11:05 AM   #1
Boog
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Radiator and A/C repair guys

I'm working on my original heat/ac parts and I want to pressure test the heater core and evaporator before I reinstall them in my truck. I don't want to get the truck all assembled only to have a core failure. I would imagine 30 # pressure on the heater core would be sufficient to test for leaks. Would 100 # be enough to test the evaporator?
How do you guys do it?
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Old 05-24-2020, 12:40 PM   #2
1976gmc20
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Re: Radiator and A/C repair guys

All I know is that I had a heater core "repaired" one time and the guy "tested" it with air pressure in a tank of cold water, but when I put it back in the pickup it still leaked
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Old 05-24-2020, 11:23 PM   #3
68C15
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Re: Radiator and A/C repair guys

I'd apply and hold 18psi to the heater core and come back and check it every half hour. The evaporator core I'd do the same but use 100psi

1976GMC20, he probably didn't leave it in the water long enough. Air bubbles can stick to the fins and not come to the surface for quite a while unless they are real big. That's why I suggest apply pressure and watch the gauge for pressure drop
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Old 05-25-2020, 12:01 AM   #4
1976gmc20
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Re: Radiator and A/C repair guys

Quote:
Originally Posted by 68C15 View Post
I'd apply and hold 18psi to the heater core and come back and check it every half hour. The evaporator core I'd do the same but use 100psi

1976GMC20, he probably didn't leave it in the water long enough. Air bubbles can stick to the fins and not come to the surface for quite a while unless they are real big. That's why I suggest apply pressure and watch the gauge for pressure drop
I think the leak opened up from heat.

Now I can't remember the end result: whether he finally fixed it or I bought a new core, or what? At some point I got stupid, thinking I didn't need a second vehicle while living in town, and sold the pickup
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1958 Chevy C-60; 1965 GMC C-50; 1965 Chevy C-10; 1971 Chevy K-10; 1973 Chevy K-20; 1976 GMC C-20; 1977 Chevy C-10 Suburban; 1980 Chevy K-10; 1989 Chevy K1500; 1991 GMC V1500 Suburban; 2016 Chevy K2500 HD

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Old 05-25-2020, 02:57 PM   #5
Ziegelsteinfaust
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Re: Radiator and A/C repair guys

Quote:
Originally Posted by 1976gmc20 View Post
I think the leak opened up from heat.

Now I can't remember the end result: whether he finally fixed it or I bought a new core, or what? At some point I got stupid, thinking I didn't need a second vehicle while living in town, and sold the pickup
That is quite possible leaks opening up when hot.

It is quite common in AC coils to find the outdoor one leaking when running. Then indoor coil leaks when the heat is on. Rather heat pump or gas fired.
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