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Old 06-21-2013, 02:07 AM   #25
mrein3
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Join Date: Feb 2000
Location: Center City, MN, USA
Posts: 3,253
Re: cutting holes for factory AC vents

I'm kinda late to this party. FWIW, I used a hole saw to cut those side vents. You need to figure out where the center is, make a pilot hole, then cut with the hole saw plunging it straight at the dash. I could tell you the size of the hole saw I used but I'm in Paris and the saw is in my shop in Minnesota.
I used a 1/2" drill and took my time as there is a lot of torque cutting that hole with the contour of the metal.
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'70 cab, '71 chassis, 383, TH350, NP205.
'71 Malibu convertible
'72 Malibu hard top
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