[SCOTI]

Originally Posted by Justin71105

Well the new brake rod lasted a few pumps after bleeding and that 5/16 rod bent at the round section that goes over the stud in arm. So I went back and cut the 5/16 rod off and went with 3/8 rod with a spacer between the adjustable coupler and the round section.

Pumped on these very hard with lines closed and no bending or movement at all.

I pressed out the stud for the loop on the booster rod and pressed it in my stock pedal. So using it with a spacer instead of brake switch on those models and a dorman clip to hold it all on.

I got a template of 16 ga steel plate made for the gas pedal to mount on outside of firewall. Plan is once I get pedal exactly where I want it to weld nuts on this and weld the plate to the firewall so it cant move if I need to take pedal out.

Save that for another day, its cold and after 2.5 days of jacking with this brake pedal I am beat.
.

I would set-up the under dash brake pieces to be a 2-part 'modular' installation: parts contained under the dash connected to parts retained outside the firewall.

This allows for easy replacement of the brake booster for future service vs having to revisit fab work to make the set-up work. Is this how you ended up?