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Old 08-28-2018, 10:39 AM   #1
davepl
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Location: Redmond, WA
Posts: 6,319
Complete instructions for disassembling and assembling the entire truck

In 185 steps or less!

Remove washer bottle and bracket
Remove upper radiator brackets
Remove fan and shroud
Drain coolant
Remove radiator and hoses
Remove hood latch and support
Remove headlights and bezels
Remove headlight rings and buckets
Remove Bumper
Remove bumper side mounts to frame
Remove Grille
Remove Aux Battery Tray
Remove Regulator from aux battery tray
Remove main battery tray
Remove alternator bracket
Remove wiper arms
Remove antenna rod
Remove cowl panel
Remove outer driver side fender
Diconnect connection from battery cable to junction block
Remove relay and park lights from radiator support
Remove AC lines and the 2 grommets
Remove AC evaporator tank
Remove AC condensor
Remove clips from buttom of rad support
Remove radiator support
Remove radiator support corners from radiator support
Remove driver's side inner fender brace
Remove parking brake cable from inner fender
Remove passenger side ground strap from inner fender
Remove inner fenders
Remove AC hose fixture and line clips on pump
Rmove heater hoses and valve
Remove negative battery cable
Remove pump to carb fuel line
Remove power steering lines and clips
Remove power steering pump
Remove fuel pump
Remove AC bracket from pump
Remove AC brackets from engine and exhaust manifold
Remove carrier bearing mount assembly
Remove rear universal joint
Remove front driveshaft
Remove rear driveshaft
Drain engine oil
Disconnect speedometer cable from transmission
Remove exhaust collectors
Remove shift linkage
Unbolt engine stands from frame
Remove distributor cap
Remove spark plug wires
Remove distributor
Remove throttle rod
Disconnect ground straps from rear valve cover bolts
Disconnect vacuum hose at engine for vacuum booster
Disconnect oil pressure gauge line from engine
Remove engine and transmission
Remove all emblems and trim from front fenders
Remove line at bottom of brake distribution block
Remove brake pedal retaining clips and washers
Remove vacuum booster
Remove clips and washers from middle brake pin
Remove cotter pin from lower pin and drive pin out
Remove booster bracket from firewall
Remove shift rod from steering column
Remove rag joint
Remove cowl vent solenoid arm and plastic plate
Remove vcowl vent flap from inside cowl
Disconnect heater control cables on top of heater box
Remove heater box assembly from firewall
Remove cowl vent solenoid from bracket
Remove cowl vent solenoid bracket from firewall
Remove plastic wire channel from cowl
Remove wiper motor arms from motor and cowl
Remove outside mirrors
Remove driver's door panel
Remove window regulators and lock hangles
Remove vent windows
Remove main glass from doors
Remove regulators from doors
Unclip 2 rods from each door latch
Remove latch
Remove pull knob from lock rod
Remove handle rod and armature
Remove door handle
Remove chrome strip from inside of door
Remove Custom Camper emblems from doors
Remove cowl to cab seals
Remove door with hinges still attached to doors
Remove door strikers - count shims
Remove seats
Remove console
Remove sill plates
Remove 2 under-column brackets
Remove 1 under-column strap
Disconnect wiring harnesses from column
Disconnect column to firewall screws
Remove column - put in gear needed to align with hole
Remove carpet
Remove carpet underlay
Disconnect speedo cable from instrument cluster
Disconnect oil pressure line from gauge
Disconnect vacuum gauge line
Disconnect tach harness
Remove instrument cluster
Remove headlight switch
Remove wiper swith
Remove glovebox door
Remove glovebox latch
Remove glovebox liner
Remove radio
Remove AC side vents and pipes
Remove headliner
Remove visors
Remove dome lamp
Remove cargo lamp and switch
Remove fuel tank
Remove dome lamp/fuel sender harness
Remove foam insulation from B-pillar
Remove seat belts
Disconnect harness from heater box relay
Disconnect harness and remove grommet from heater resistor
Remove heater box inside cab
Remove antenna base and grommet
Remove weatherstripping from door entries
Disconnect brake switch
Remove pedal box assembly
Remove door pins and floor dimmer
Disconnect ignition connectors
Disconnect wiper connectors
Pull engine harness back through firewall
Remove relay by fusebox
Disconnect orange-white courtesy harness from fusebox
Remove fusebox
Disconnect cable from e-brake assembly
Remove e-brake assembly
Remove passenger floor vent and solenoid
Remove driver floor vent and pull-handle
Remove wiper motor
Remove accelerator rod bell crank
Remove plastic thing by column hole
Remove firewall padding
Remove jute from dash
Remove dash pad
Remove AC center vent
Remove speaker
Remove accelerator pedal mount studs
Disconnect e-brake and speed
Remove oil gauge line and grommet
Remove brake pedal firewall boot
Remove hubcaps
Remove wheels and tires
Remove rear shocks
Disconnect e-brake cable from frame brackets
Disconnect e-brake cables from rear drums
Remove rear brake hose
Remove leaf springs
Remove rear axle as a unit
Remove front shocks
Remove sway bar
Remove tie rods ends from spindles
Remove front brake hoses
Remove upper and lower ball joint cotter pins
Back ball joint nuts off one or two threads
Break ball joints loose
Compress front springs
Disconnect top ball joint
Disconnect lower ball joint
Remove spindles
Remove centerlink
Remove idler arm
Remove idler arm mount
Remove steering box
Remove pitman arm from steering box
Remove upper control arms
Remove lower control arms
Remove brake and fuel hard lines
Remove body mounts
Remove exhaust system
Remove e-brake cables and brackets
Remove speedometer cable
Remove negative battery cable
Remove shift linkage bracket from frame
Remove rear leaf bump stops from frame
Remove trailer hitch
Remove rear bumper
Rest

"For assembly, simply reverse the process"
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1970 GMC Sierra Grande Custom Camper - Built, not Bought
1969 Pontiac 2+2 427/390 4-speed Coupe
1969 Pontiac 2+2 427/390 4-speed Convertible
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Old 08-28-2018, 10:47 AM   #2
Lanman1972
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Posts: 613
Re: Complete instructions for disassembling and assembling the entire truck

I'll have to check through my notes, but I may have missed a step or two.
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1972 C10 Custom Deluxe LWB, 402/400, PS, PB, A/C, Highlander, Hugger / White
1971 C10 Cheyenne LWB (SWB), 350/350, PS, PB, A/C, Dark Olive / White.
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Old 08-28-2018, 11:13 AM   #3
extd56
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Location: Vacaville, CA
Posts: 2,269
Re: Complete instructions for disassembling and assembling the entire truck

The disassembly is the easy part its the reassembly that takes time and money.
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Old 08-28-2018, 11:21 AM   #4
stevenfromtexas
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Join Date: Mar 2013
Location: Hewitt, Texas
Posts: 444
Re: Complete instructions for disassembling and assembling the entire truck

sorry, but i never saw "open beer"......or.."wipe blood from the garage floor so wife does not think a murder happened"
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'67 SWB, 250ci, 3OTT.......this is my first build......
I wonder if my grand kids will say, "I would give anything to have my grand dads 2005 Chevrolet Z71"
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Old 08-28-2018, 11:25 AM   #5
VetteVet
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Location: Kalamazoo, Michigan
Posts: 8,459
Re: Complete instructions for disassembling and assembling the entire truck

Here are the instructions for the FORD trucks.

















Name:  grenade_m26a1_375b.jpg
Views: 718
Size:  35.0 KB







Three easy steps.

Pull pin

toss

run




Just kidding
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metallic green 67 stepside
74 corvette convertible
1965 Harley sportster
1995 Harley wide glide

Growing old is hell, but it beats the alternative.
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Old 08-28-2018, 11:44 PM   #6
Deer_hunter_088
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Location: Mount Carmel Illinois
Posts: 1,286
Re: Complete instructions for disassembling and assembling the entire truck

That's a waste of a grenade. I prefer a brick on the gas and a cliff. LOL @Vettevet
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1969 k10, 383 stroker, 6 in lift, 37 tsl thornbirds
1994 k1500 ext cab 6 in lift, 355
1998 s10 daily driver.

Made in the USA, just like my trucks
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Old 08-29-2018, 12:06 AM   #7
Greasey Harley
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Location: Post Falls, ID
Posts: 608
Re: Complete instructions for disassembling and assembling the entire truck

A sad fact:
Two bumpkins, with beer and air tools, can thoroughly basket-case an entire truck in a short weekend.

Most of those trucks never drive again
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Old 08-29-2018, 02:16 PM   #8
Deer_hunter_088
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Re: Complete instructions for disassembling and assembling the entire truck

Quote:
Originally Posted by Greasey Harley View Post
A sad fact:
Two bumpkins, with beer and air tools, can thoroughly basket-case an entire truck in a short weekend.

Most of those trucks never drive again
sadly true.
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1969 k10, 383 stroker, 6 in lift, 37 tsl thornbirds
1994 k1500 ext cab 6 in lift, 355
1998 s10 daily driver.

Made in the USA, just like my trucks
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Old 08-30-2018, 03:20 AM   #9
toolboxchev
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Join Date: Jul 2015
Location: 2nd left past the stump on a dirt road.
Posts: 2,465
Re: Complete instructions for disassembling and assembling the entire truck

Quote:
Originally Posted by davepl View Post
In 185 steps or less!

Remove washer bottle and bracket
Remove upper radiator brackets
Remove fan and shroud
Drain coolant
Remove radiator and hoses
Remove hood latch and support
Remove headlights and bezels
Remove headlight rings and buckets
Remove Bumper
Remove bumper side mounts to frame
Remove Grille
Remove Aux Battery Tray
Remove Regulator from aux battery tray
Remove main battery tray
Remove alternator bracket
Remove wiper arms
Remove antenna rod
Remove cowl panel
Remove outer driver side fender
Diconnect connection from battery cable to junction block
Remove relay and park lights from radiator support
Remove AC lines and the 2 grommets
Remove AC evaporator tank
Remove AC condensor
Remove clips from buttom of rad support
Remove radiator support
Remove radiator support corners from radiator support
Remove driver's side inner fender brace
Remove parking brake cable from inner fender
Remove passenger side ground strap from inner fender
Remove inner fenders
Remove AC hose fixture and line clips on pump
Rmove heater hoses and valve
Remove negative battery cable
Remove pump to carb fuel line
Remove power steering lines and clips
Remove power steering pump
Remove fuel pump
Remove AC bracket from pump
Remove AC brackets from engine and exhaust manifold
Remove carrier bearing mount assembly
Remove rear universal joint
Remove front driveshaft
Remove rear driveshaft
Drain engine oil
Disconnect speedometer cable from transmission
Remove exhaust collectors
Remove shift linkage
Unbolt engine stands from frame
Remove distributor cap
Remove spark plug wires
Remove distributor
Remove throttle rod
Disconnect ground straps from rear valve cover bolts
Disconnect vacuum hose at engine for vacuum booster
Disconnect oil pressure gauge line from engine
Remove engine and transmission
Remove all emblems and trim from front fenders
Remove line at bottom of brake distribution block
Remove brake pedal retaining clips and washers
Remove vacuum booster
Remove clips and washers from middle brake pin
Remove cotter pin from lower pin and drive pin out
Remove booster bracket from firewall
Remove shift rod from steering column
Remove rag joint
Remove cowl vent solenoid arm and plastic plate
Remove vcowl vent flap from inside cowl
Disconnect heater control cables on top of heater box
Remove heater box assembly from firewall
Remove cowl vent solenoid from bracket
Remove cowl vent solenoid bracket from firewall
Remove plastic wire channel from cowl
Remove wiper motor arms from motor and cowl
Remove outside mirrors
Remove driver's door panel
Remove window regulators and lock hangles
Remove vent windows
Remove main glass from doors
Remove regulators from doors
Unclip 2 rods from each door latch
Remove latch
Remove pull knob from lock rod
Remove handle rod and armature
Remove door handle
Remove chrome strip from inside of door
Remove Custom Camper emblems from doors
Remove cowl to cab seals
Remove door with hinges still attached to doors
Remove door strikers - count shims
Remove seats
Remove console
Remove sill plates
Remove 2 under-column brackets
Remove 1 under-column strap
Disconnect wiring harnesses from column
Disconnect column to firewall screws
Remove column - put in gear needed to align with hole
Remove carpet
Remove carpet underlay
Disconnect speedo cable from instrument cluster
Disconnect oil pressure line from gauge
Disconnect vacuum gauge line
Disconnect tach harness
Remove instrument cluster
Remove headlight switch
Remove wiper swith
Remove glovebox door
Remove glovebox latch
Remove glovebox liner
Remove radio
Remove AC side vents and pipes
Remove headliner
Remove visors
Remove dome lamp
Remove cargo lamp and switch
Remove fuel tank
Remove dome lamp/fuel sender harness
Remove foam insulation from B-pillar
Remove seat belts
Disconnect harness from heater box relay
Disconnect harness and remove grommet from heater resistor
Remove heater box inside cab
Remove antenna base and grommet
Remove weatherstripping from door entries
Disconnect brake switch
Remove pedal box assembly
Remove door pins and floor dimmer
Disconnect ignition connectors
Disconnect wiper connectors
Pull engine harness back through firewall
Remove relay by fusebox
Disconnect orange-white courtesy harness from fusebox
Remove fusebox
Disconnect cable from e-brake assembly
Remove e-brake assembly
Remove passenger floor vent and solenoid
Remove driver floor vent and pull-handle
Remove wiper motor
Remove accelerator rod bell crank
Remove plastic thing by column hole
Remove firewall padding
Remove jute from dash
Remove dash pad
Remove AC center vent
Remove speaker
Remove accelerator pedal mount studs
Disconnect e-brake and speed
Remove oil gauge line and grommet
Remove brake pedal firewall boot
Remove hubcaps
Remove wheels and tires
Remove rear shocks
Disconnect e-brake cable from frame brackets
Disconnect e-brake cables from rear drums
Remove rear brake hose
Remove leaf springs
Remove rear axle as a unit
Remove front shocks
Remove sway bar
Remove tie rods ends from spindles
Remove front brake hoses
Remove upper and lower ball joint cotter pins
Back ball joint nuts off one or two threads
Break ball joints loose
Compress front springs
Disconnect top ball joint
Disconnect lower ball joint
Remove spindles
Remove centerlink
Remove idler arm
Remove idler arm mount
Remove steering box
Remove pitman arm from steering box
Remove upper control arms
Remove lower control arms
Remove brake and fuel hard lines
Remove body mounts
Remove exhaust system
Remove e-brake cables and brackets
Remove speedometer cable
Remove negative battery cable
Remove shift linkage bracket from frame
Remove rear leaf bump stops from frame
Remove trailer hitch
Remove rear bumper
Rest

"For assembly, simply reverse the process"
That's Hilarious! I will come over and you can help me out, I don't have quite the garage as you have.

Who we hiring for cleanup Its gunna get messy!
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Old 10-17-2020, 10:28 PM   #10
Rickjz
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Join Date: Apr 2016
Location: Kirkland,WA
Posts: 11
Re: Complete instructions for disassembling and assembling the entire truck

Shout out to davepl!. I'm from Kirkland! I was wondering how you came about to organize this list? Getting ready to reassemble my Blazer.
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Old 10-17-2020, 10:32 PM   #11
Astro-Balls
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Location: Nor Cal
Posts: 815
Re: Complete instructions for disassembling and assembling the entire truck

You left out the steps where you take a break for a Beer or Beverage..
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https://www.youtube.com/watch?v=RWK8GgWD4uA
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Old 10-18-2020, 09:45 AM   #12
Ol Blue K20
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Location: Vacaville , CA
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Re: Complete instructions for disassembling and assembling the entire truck

Quote:
Originally Posted by Astro-Balls View Post
You left out the steps where you take a break for a Beer or Beverage..
Also step back and admire what's been accomplished!
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