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-   -   '55 International Metal/Body/Paint Work (https://67-72chevytrucks.com/vboard/showthread.php?t=509519)

theastronaut 11-06-2013 10:18 PM

Re: '55 International Metal/Body/Paint Work
 
Park lights installed.

http://i557.photobucket.com/albums/s...28300274_n.jpg


Added foam around the edges of the cowl vent tray.

http://i557.photobucket.com/albums/s...80944055_n.jpg


Buffed out the cowl vent.

http://i557.photobucket.com/albums/s...32068609_n.jpg


Cowl vent seal trimmed to fit and glued in place, then treated with Duragloss.

http://i557.photobucket.com/albums/s...18621070_n.jpg


Seal added around the trans cover and floor panel, then bolted them in place.

http://i557.photobucket.com/albums/s...29409979_n.jpg

http://i557.photobucket.com/albums/s...25262882_n.jpg


Cowl vent and hood seal installed.

http://i557.photobucket.com/albums/s...37166407_n.jpg


Heater bolted up to test fit, gotta pull it to add the firewall pad.

http://i557.photobucket.com/albums/s...64954114_n.jpg


Headlights and park lights wired up so we could get the front fenders and grill bolted on. Forgot the splash pan behind the grill so we gotta pull the grill back off.

http://i557.photobucket.com/albums/s...28088431_n.jpg

NONHOG 11-08-2013 01:08 PM

Re: '55 International Metal/Body/Paint Work
 
Love the IH of course. But are you holding out on us? Cougar project?

plainred65 11-08-2013 09:11 PM

Re: '55 International Metal/Body/Paint Work
 
Looking reeealy good!

franken 11-08-2013 11:13 PM

Re: '55 International Metal/Body/Paint Work
 
Can I send you my POS Camaro!?

duallyjams 11-09-2013 08:22 AM

Re: '55 International Metal/Body/Paint Work
 
Attention to detail and perfection, ah just a normal day in the life of theastronaut.

theastronaut 11-11-2013 10:17 PM

Re: '55 International Metal/Body/Paint Work
 
Quote:

Originally Posted by NONHOG (Post 6353982)
Love the IH of course. But are you holding out on us? Cougar project?

Not one of my projects, dad is doing the upholstery and glass work.


Quote:

Originally Posted by plainred65 (Post 6354612)
Looking reeealy good!

Thanks!



Quote:

Originally Posted by franken (Post 6354826)
Can I send you my POS Camaro!?

Sure, donations are welcome! ;):lol:



Quote:

Originally Posted by duallyjams (Post 6355150)
Attention to detail and perfection, ah just a normal day in the life of theastronaut.


theastronaut 11-11-2013 10:26 PM

Re: '55 International Metal/Body/Paint Work
 
Cut the fender beading to length and trimmed the ends to match the panel edges. The top one was rounded off where it ends, thought that would look nicer than a straight cut.

http://i557.photobucket.com/albums/s...92673139_n.jpg

http://i557.photobucket.com/albums/s...49156845_n.jpg


Helped the owner with the headlight wiring. He's down for a couple weeks to help with reassembly.

http://i557.photobucket.com/albums/s...10876719_n.jpg

http://i557.photobucket.com/albums/s...01907864_n.jpg



Detailed the tires using 303 Aerospace Protectant. I've been using Duragloss with good results but the owner brought this stuff and wanted to use it. Seems like a good product, goes on a little thicker than Duragloss. Not greasy or glossy, has the perfect amount of sheen.

http://i557.photobucket.com/albums/s...10689745_n.jpg


Started re-rewiring the turn signal switch. The owner and one of his buddy's had attempted it but didn't have all the wires, and they ones that were there weren't in the right spots. Ever tried to look up a '55 International wiring diagram? :lol: Found one from a Ford that had the same contact pattern so we tried that. Worked great except the L/R contacts were reversed on the Ford diagram... easy fix after swapping the L/R connectors under the column. These are the before pics, forgot to get any after pics.

http://i557.photobucket.com/albums/s...04017223_n.jpg

http://i557.photobucket.com/albums/s...48971574_n.jpg



Everything back together and working properly. Also test fit the hood and adjusted the grill support panel up about an inch to get the hood to fall where it needed to be.

http://i557.photobucket.com/albums/s...57765050_n.jpg

http://i557.photobucket.com/albums/s...25791229_n.jpg

duallyjams 11-12-2013 11:49 AM

Re: '55 International Metal/Body/Paint Work
 
Looking good, won't be long you will have room for another project.

theastronaut 11-13-2013 12:02 PM

Re: '55 International Metal/Body/Paint Work
 
Quote:

Originally Posted by duallyjams (Post 6360074)
Looking good, won't be long you will have room for another project.

Hopefully it'll be gone in a couple months! Still gotta paint the bed and buff it, and work out the rest of the issues. There's always issues that pop up during final assembly!

theastronaut 11-14-2013 02:36 PM

Re: '55 International Metal/Body/Paint Work
 
The new heater switch didn't match the old switch so I had to rework the switch and knob to get them to fit together.


Before cleaning the pieces.

http://i557.photobucket.com/albums/s...83498401_n.jpg


Different shafts.

http://i557.photobucket.com/albums/s...61647426_n.jpg


Soldered a nut on the original knob, then filed the excess solder away and buffed the joint. Not the best looking fix but it's reversable if anyone ever wanted to go back to the original style switch.

http://i557.photobucket.com/albums/s...92569251_n.jpg

http://i557.photobucket.com/albums/s...28798546_n.jpg


Installed in the dash.

http://i557.photobucket.com/albums/s...64168723_n.jpg


Heater wires hooked up. The ground wire will be hidden by the firewall pad.

http://i557.photobucket.com/albums/s...38345835_n.jpg

http://i557.photobucket.com/albums/s...24801113_n.jpg


Cleaned and packed the door glass regulator spring with fresh grease.

http://i557.photobucket.com/albums/s...94328672_n.jpg


It had steel rollers so they were cleaned with a wire wheel and greased.

http://i557.photobucket.com/albums/s...40741087_n.jpg


The gear box was flushed with carb cleaner to get the old lube and grit out. The parts I could get to got slathered with axle grease, and inside the gear housing was soaked with spray lithium grease.

http://i557.photobucket.com/albums/s...82954907_n.jpg


Bottom door seal installed and detailed.

http://i557.photobucket.com/albums/s...88290074_n.jpg



The door catch plates were pretty chewed up from years of use, so I smoothed the rough edges before blasting, painting, and installing with new hardware.

http://i557.photobucket.com/albums/s...74953987_n.jpg

http://i557.photobucket.com/albums/s...68570543_n.jpg

http://i557.photobucket.com/albums/s...39580929_n.jpg


Same process on the door latches.

http://i557.photobucket.com/albums/s...94557112_n.jpg


Window channels were blasted and painted.

http://i557.photobucket.com/albums/s...33899429_n.jpg


Passenger door installed.

http://i557.photobucket.com/albums/s...80825286_n.jpg

theastronaut 11-15-2013 04:58 PM

Re: '55 International Metal/Body/Paint Work
 
The floor mat, firewall pad, kick panels, and headliner came in late yesterday.

http://i557.photobucket.com/albums/s...20283721_n.jpg


Finishing up the heater wiring; added quick disconnect sockets to pull the heater easier next time.

http://i557.photobucket.com/albums/s...11071577_n.jpg


Wiring hidden behind the firewall pad.

http://i557.photobucket.com/albums/s...76393926_n.jpg


Extra insulation in the roof. Should be pretty cool with around .040" thick Lizard skin ceramic insulation already on it.

http://i557.photobucket.com/albums/s...04712831_n.jpg


Heater installed.

http://i557.photobucket.com/albums/s...94341191_n.jpg


More floor insulation, trimmed it to fit and glued it down.

http://i557.photobucket.com/albums/s...31228316_n.jpg


Jute-type padding added.

http://i557.photobucket.com/albums/s...69753269_n.jpg

http://i557.photobucket.com/albums/s...16747227_n.jpg


Test fitting the floor mat, needs to be stretched in a few spots to fit better.

http://i557.photobucket.com/albums/s...18223891_n.jpg

theastronaut 11-22-2013 10:08 AM

Re: '55 International Metal/Body/Paint Work
 
Got the windshield and left door installed.

http://i557.photobucket.com/albums/s...98131830_n.jpg



Bed is wetsanded and ready to shoot. Should have paint on it today.

http://i557.photobucket.com/albums/s...41236954_n.jpg

http://i557.photobucket.com/albums/s...04594586_n.jpg

http://i557.photobucket.com/albums/s...48824291_n.jpg

theastronaut 11-23-2013 01:45 PM

Re: '55 International Metal/Body/Paint Work
 
Paint is finished!

http://i557.photobucket.com/albums/s...42753181_n.jpg

http://i557.photobucket.com/albums/s...73978780_n.jpg

http://i557.photobucket.com/albums/s...78841158_n.jpg

http://i557.photobucket.com/albums/s...76627451_n.jpg

http://i557.photobucket.com/albums/s...49758182_n.jpg

plainred65 11-23-2013 04:02 PM

Re: '55 International Metal/Body/Paint Work
 
This is getting exciting!

theastronaut 11-27-2013 04:01 PM

Re: '55 International Metal/Body/Paint Work
 
Quote:

Originally Posted by plainred65 (Post 6384734)
This is getting exciting!

Yes it is!! It's looking like a truck again with the bed installed! It'll be off to get the bed shot with color matched Line-X next week. We've started building the vent glasses so we'll have the doors assemble soon. Gotta sand/buff the bed, install the running boards, and finish up a bunch of small details before it's ready to go home.

http://i557.photobucket.com/albums/s...75023297_n.jpg

http://i557.photobucket.com/albums/s...44442700_n.jpg

duallyjams 11-27-2013 07:35 PM

Re: '55 International Metal/Body/Paint Work
 
Oh yeah it's looking good.

BlueJeep 11-27-2013 07:54 PM

Re: '55 International Metal/Body/Paint Work
 
Is the bedliner going to be sprayed over the bedrails? If so, where will it be taped off?

chevyrestoguy 11-28-2013 01:05 PM

Re: '55 International Metal/Body/Paint Work
 
Wow!!! That looks great!

You rarely ever see Internationals of that era around here, and that's by far the nicest one I have ever seen. The fit and finish of that truck is top notch.

flashed 11-28-2013 07:28 PM

Re: '55 International Metal/Body/Paint Work
 
WOW ,that is looking goooooood .

MalibuKasey 12-31-2013 01:06 PM

Re: '55 International Metal/Body/Paint Work
 
You guys really do stellar work!

theastronaut 12-31-2013 01:37 PM

Re: '55 International Metal/Body/Paint Work
 
Quote:

Originally Posted by duallyjams (Post 6391699)
Oh yeah it's looking good.

Thanks!



Quote:

Originally Posted by BlueJeep (Post 6391730)
Is the bedliner going to be sprayed over the bedrails? If so, where will it be taped off?

It's going over the rails, and will be taped off underneath where the rail meets the bedside.



Quote:

Originally Posted by chevyrestoguy (Post 6392678)
Wow!!! That looks great!

You rarely ever see Internationals of that era around here, and that's by far the nicest one I have ever seen. The fit and finish of that truck is top notch.

Thanks Alex!!




Quote:

Originally Posted by flashed (Post 6393096)
WOW ,that is looking goooooood .

Quote:

Originally Posted by MalibuKasey (Post 6443471)
You guys really do stellar work!

Appreciate it dudes!!

jovibuilt 12-31-2013 06:35 PM

Re: '55 International Metal/Body/Paint Work
 
Quote:

Originally Posted by theastronaut (Post 5873596)
The owner had a local metal shop bend up a floor that's identical to the original's stamping pattern. It wasn't wide enough the brake the edges 90* to for the spot weld flanges to attatch it to the bedsides though.


Also you can get an idea of how much grinding has been done.

http://i557.photobucket.com/albums/s...52580520_n.jpg


I shot some rattle can paint over the edge and scribed a cut line for the overall width.

http://i557.photobucket.com/albums/s...14033374_n.jpg


Trimmed to the right width, both sides match now.

http://i557.photobucket.com/albums/s...58124962_n.jpg


Since the floor wasn't wide enough to make 90* flanges, I had to make separate flanges for the floor mounts. I made the upper flange 2" wide for more strength, this way the bedsides will be pulled straight against the flanges when clamped and welded.

http://i557.photobucket.com/albums/s...22025146_n.jpg


These were plug welded to the bedsides, and the floor will be welded on top of these.

http://i557.photobucket.com/albums/s...20275928_n.jpg


Weld thru primer on the inner surfaces, and the primer ground off right around the plug weld hole for a cleaner weld.

http://i557.photobucket.com/albums/s...81276484_n.jpg

http://i557.photobucket.com/albums/s...50267511_n.jpg

http://i557.photobucket.com/albums/s...37455301_n.jpg

http://i557.photobucket.com/albums/s...34886536_n.jpg


The offset stamps on the bed floor is 3/8" so I mounted the flanges 3/8" off the floor support rails.

http://i557.photobucket.com/albums/s...66251966_n.jpg

http://i557.photobucket.com/albums/s...85429002_n.jpg

http://i557.photobucket.com/albums/s...29409318_n.jpg

Pm sent about the bed floor.

theastronaut 01-09-2014 09:38 PM

Re: '55 International Metal/Body/Paint Work
 
Got the bed and running boards back from Line-X... Not happy with how it turned out but there's too much risk in stripping it and starting over. They shot regular black liner with a thin top coat of red, and the black is showing through on the peaks of the texture. If it gets scratched them the black liner will show through. It's supposed to be a tinted texture coat, and a colored top coat to match. I guess if the owner is happy we'll leave it alone, it just sucks to spend that much time to get the bed as perfect as possible and they don't do their best. Used them twice before with great results, not sure what happened this time. It looks fine from ten feet, but the thin red top coat barely covering the black texture is noticeable up close. It was suppose to be satin instead of gloss too...

Rant over, on to the pics.

http://i557.photobucket.com/albums/s...7619387DB9.jpg

http://i557.photobucket.com/albums/s...87FEE760EE.jpg

http://i557.photobucket.com/albums/s...D4A37CE861.jpg

http://i557.photobucket.com/albums/s...2112847A3C.jpg

duallyjams 01-09-2014 10:25 PM

Re: '55 International Metal/Body/Paint Work
 
Sounds like you need to have a talk with the owner of the company you are using to spray the bed lining and express if they would like to keep your business.

Bomp 01-09-2014 10:35 PM

Re: '55 International Metal/Body/Paint Work
 
Truck looks great. Don't think the owner is going to haul fire wood in the bed. Should be okay.
The work you did on the truck is 110% that should cover you.
Spray in bed liner guy not gettin my business.


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