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Old 05-08-2013, 03:51 PM   #1
SigFTW
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Control Arm Bushing replacement

I'm about to replace all the front control arm bushings on my 1979 C10 and drop in a new set of lowered springs.

Anything special tool I need other than ball joint separator tool?



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Old 05-08-2013, 04:08 PM   #2
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Re: Control Arm Bushing replacement

They just suck to change. I've been doing this stuff over 20 years and still avoid doing 73-87 bushings if I can. I use a very powerful air hammer to drive them out and a shop press to install the new ones. It's still a pain. It's easy to crush the lower control arms where the bushings pass through both webs if you aren't careful. I've asked other guys who are pros and they don't have any easier solutions to offer.

I actually have a set in my shop to put in my 78 real soon. This time around I chose Prothane brand since they resue the outer shells of the originals. I'm hoping it will be a much easier swap because of this.

Energy Suspension and stock replacements require replacing the outer shells. These are Energy Suspension ones I did a few years ago.


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Old 05-08-2013, 04:19 PM   #3
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Re: Control Arm Bushing replacement

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They just suck to change. I've been doing this stuff over 20 years and still avoid doing 73-87 bushings if I can. I use a very powerful air hammer to drive them out and a shop press to install the new ones. It's still a pain. It's easy to crush the lower control arms where the bushings pass through both webs if you aren't careful. I've asked other guys who are pros and they don't have any easier solutions to offer.

I actually have a set in my shop to put in my 78 real soon. This time around I chose Prothane brand since they resue the outer shells of the originals. I'm hoping it will be a much easier swap because of this.

Energy Suspension and stock replacements require replacing the outer shells. These are Energy Suspension ones I did a few years ago.
I have the Energy Suspension ones to install.
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Old 05-08-2013, 04:43 PM   #4
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Re: Control Arm Bushing replacement

some people burn the rubber out, some drill it out. i just opened up the inter rolled tube with a hammer and chizzle and used a punch to beat the outer sleeve out. soaking in penetrating oil helped once i got them moving. it took me about 4 house to do all of them and i was busting ass. but that was my first time
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Old 05-08-2013, 05:22 PM   #5
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Re: Control Arm Bushing replacement

I gave mine to car quest they threw them in a furnace then a rotisserie bead blaster. That made it much easier but it cost me $160. I drilled and tapped for zerks after that as well
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Old 05-08-2013, 06:44 PM   #6
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Re: Control Arm Bushing replacement

............cheater
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Old 05-08-2013, 07:24 PM   #7
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Re: Control Arm Bushing replacement

Big hammer, cold chisel, and an air chisel.... easiest I have found. The C clamp ball joint tool, and bushing tool from H/F comes in handy unless you have a press... good luck
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Old 05-09-2013, 05:58 AM   #8
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Re: Control Arm Bushing replacement

I burn out the rubber, cut a slit in the outer steel then air hammer the sleeve to submission.

As stated above sucks either way you do it.
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Old 05-09-2013, 09:20 AM   #9
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Re: Control Arm Bushing replacement

I cheated and got new loaded upper control arms since my upper ball joints were shot,bushings were beyond shot and bumper was missing too. $51 a side from rockauto it was a no brainer
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Old 05-09-2013, 12:39 PM   #10
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Re: Control Arm Bushing replacement

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I cheated and got new loaded upper control arms since my upper ball joints were shot,bushings were beyond shot and bumper was missing too. $51 a side from rockauto it was a no brainer
One upper arm has rivets instead of bolts holding the ball joint. I want to make them the same so once I start tearing down the front end, I'll look a replacing or cutting out the ball joint.
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Old 05-09-2013, 01:37 PM   #11
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Re: Control Arm Bushing replacement

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One upper arm has rivets instead of bolts holding the ball joint. I want to make them the same so once I start tearing down the front end, I'll look a replacing or cutting out the ball joint.
The ball joint with the rivets is still the original.
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Old 05-09-2013, 01:42 PM   #12
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Re: Control Arm Bushing replacement

Agree on riveted original.

If you need bushings, you surely need new ball joints too.
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Old 05-09-2013, 01:47 PM   #13
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Re: Control Arm Bushing replacement

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Agree on riveted original.

If you need bushings, you surely need new ball joints too.
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It's hard to tell until I pull it apart, looks like some work was done and some pf the parts look newer. I'll check it all out once it apart and replace the ball joints.
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Old 05-09-2013, 03:00 PM   #14
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Re: Control Arm Bushing replacement

The more I start to fix something the more I want to tear it down and start from the ground up.

The engine is in great shape, rebuilt 350 with 30k. Runs very well after a tune-up.

This is my first rebuild and I want to keep it within a budgeted amount. May go over a little. So fare it's right on course.





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Old 05-09-2013, 03:33 PM   #15
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Re: Control Arm Bushing replacement

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One upper arm has rivets instead of bolts holding the ball joint. I want to make them the same so once I start tearing down the front end, I'll look a replacing or cutting out the ball joint.
I hear you there . The new upper control arms also have the ball joints riveted .
I replaced the whole arm since I figured replacing the bushings, ball joints, rubber bumper plus cleaning and painting was going to be a long whole weekend project where swapping out the whole thing on both sides was about an hour.
Took just as long to get out the the tools ,clean up and put them back
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Old 05-09-2013, 07:24 PM   #16
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Re: Control Arm Bushing replacement

I used an air hammer, it was ugly and difficult to replace the bushings. I'll never do it again. If I can buy new control arms already assembled I will go that route.
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Old 05-10-2013, 02:14 AM   #17
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Re: Control Arm Bushing replacement

What I do is weld in some steel on the bottom of the arms to give it more strength before using a press. Plus it also helps keep the arms from getting bent when they hit the ground on lowered trucks.
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Old 05-10-2013, 06:27 AM   #18
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Re: Control Arm Bushing replacement

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What I do is weld in some steel on the bottom of the arms to give it more strength before using a press. Plus it also helps keep the arms from getting bent when they hit the ground on lowered trucks.
Very smart idea. That would sure help with the crushing issue when using a press.
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Old 05-10-2013, 08:18 AM   #19
SigFTW
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Re: Control Arm Bushing replacement

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What I do is weld in some steel on the bottom of the arms to give it more strength before using a press. Plus it also helps keep the arms from getting bent when they hit the ground on lowered trucks.
Good ideal!
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Old 05-10-2013, 04:34 PM   #20
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Re: Control Arm Bushing replacement

X3 on the reinforcement. Think I will try that.

I been avoiding doing my lowers but its time. I have had the new lower bushings in my garage freezer for so long they are frozen in ice. I will have to defrose the frige to get them out.
If I find any new tips I will let you know.
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Old 05-10-2013, 04:42 PM   #21
SigFTW
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Re: Control Arm Bushing replacement

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X3 on the reinforcement. Think I will try that.

I been avoiding doing my lowers but its time. I have had the new lower bushings in my garage freezer for so long they are frozen in ice. I will have to defrose the frige to get them out.
If I find any new tips I will let you know.
Do you normally keep bushings in the freezer if you store them for lone periods of time?
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Old 05-10-2013, 06:13 PM   #22
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Re: Control Arm Bushing replacement

I put them in the freezer to make installation easier. They get a little smaller.
It helps.
I put them in there a couple days in advance of doing the job. ... That was 6 months ago.
Not looking forward to doing it
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Old 05-12-2013, 01:23 PM   #23
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Re: Control Arm Bushing replacement

Buy new save yourself the heart ache
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Old 05-12-2013, 01:42 PM   #24
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Re: Control Arm Bushing replacement

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Buy new save yourself the heart ache
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I don't disagree, new arm, new bushings, and new ball joints.
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Old 05-12-2013, 02:11 PM   #25
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Re: Control Arm Bushing replacement

I do disagree.

High quality components will last much longer than Chinese replacement arms. American made ball joints and bushings in an original control arm will give much longer service.

The best way is seldom easy or cheap. But, it's worth it in the end.
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