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Old 09-19-2007, 06:03 PM   #1
Frizzle Fry
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It's Leaf Guard Time!!!

I got the basis for idea from Putter (thanks buddy!). Since I've had to fish a couple leaves out of my cowl already this week I decided it was time to put up a fight before they all come raining down...

I built this in such a way that I didn't have to modify the cowl at all because I have a radio delete cowl I want to use at some point.

I bought this expanded metal at Home Depot a few months ago. It was less than $10 (and no, it's not 1/2" thick...).




The length (24") is perfect for using two sections joined under the center rib. For the width I used about 4". I curved them slightly, cut holes for the wipers and washer nozzles, then joined them:




Instead of just putting the screws through a convenient opening I decided to cut out the areas surrounding the screw holes and weld in some 20 gauge sheet. This allows the cowl to be mounted properly without being excessively raised by the guard. I marked the holes to be drilled from the other side:




Next I made Z tabs from the same sheet, welded them in place and drilled holes:






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Old 09-19-2007, 06:04 PM   #2
72armyswbtruck
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Re: It's Leaf Guard Time!!!

sweet, no more leaves.
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Old 09-19-2007, 06:07 PM   #3
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Re: It's Leaf Guard Time!!!

Here's how it sits under the cowl. The Z tabs just get sandwiched into the hood/cowl seal:


Installing cowl:




All back together:




BWWWAAAAAAAAHAHAHAH!!! Not this time suckas!
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Old 09-19-2007, 06:13 PM   #4
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Re: It's Leaf Guard Time!!!

I think I'll paint it flat black.
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Old 09-19-2007, 06:14 PM   #5
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Re: It's Leaf Guard Time!!!

Nice work.

I have a friend who has owned and done body work on a buncha these trucks. One thing he suggested to me on my truck was to open up the plenum, with the fenders off. Then, cut a huge X large hole in the bottom. Doing so will let anything that makes it through the plenum, fall all the way out of the cab. Of course, unless you're pulling the fenders, this is a lot of extra work.

The Mustangers' (i.e., 64.5 to 68) have plastic covers available to them that seal the plenum from any water that may fall. I wish we had them available to us, too. What I'd like to have would be made from Lexan, for instance, and curved to fit the contour. You could use some J-hooks with wing nuts to hold the panel in place. Wouldn't have to leave it on all the time, just when you felt like it would be the right thing to do. Using some foam weatherstriping to protect the finish would be needed, too.
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Old 09-19-2007, 08:51 PM   #6
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Re: It's Leaf Guard Time!!!

nice job looks real good. i need to make one too but i need somthing to keep the pine neadles out too
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Old 09-19-2007, 09:16 PM   #7
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Re: It's Leaf Guard Time!!!

Quote:
Originally Posted by wibilly View Post
nice job looks real good. i need to make one too but i need somthing to keep the pine neadles out too
Good luck..............that wont happen!!!!!!!!
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Old 09-19-2007, 09:36 PM   #8
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Re: It's Leaf Guard Time!!!

Mine has the stainless ones available from the BB vendors.I think they ran about$40.00 but are stainless.They install the same way and are small enough to stop most of the pine needles.I've had them on about three years and can't see any rust and still have good drainage.
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Old 09-19-2007, 09:40 PM   #9
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Re: It's Leaf Guard Time!!!

Cool Mike, they turned out great!
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Old 09-19-2007, 10:16 PM   #10
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Re: It's Leaf Guard Time!!!

I also built my own using aluminum gutter screen. You can get it at most hardware stores in a roll and it's cheap. It's also easy to cut shape and it doesn't rust. Randy
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Old 09-19-2007, 10:19 PM   #11
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Re: It's Leaf Guard Time!!!

Quote:
Originally Posted by LawMan02 View Post
I also built my own using aluminum gutter screen. You can get it at most hardware stores in a roll and it's cheap. It's also easy to cut shape and it doesn't rust. Randy
Forgot the pic:
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Old 09-19-2007, 10:26 PM   #12
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Re: It's Leaf Guard Time!!!

looks good frizzle, and good fab skills.....execellent. work
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Old 09-20-2007, 01:22 AM   #13
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Re: It's Leaf Guard Time!!!

Great Tech Tip Mike!

I prefer the smaller aluminum window screen and have mine epoxied in place. It catches most everything but the smallest of stuff.
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Old 09-20-2007, 07:11 AM   #14
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Re: It's Leaf Guard Time!!!

Great write up Frizzle!. Lawman- how did you attach yours?
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Old 09-20-2007, 08:03 AM   #15
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Re: It's Leaf Guard Time!!!

I used regular plastic screen like for a window screen. I attached it to the cowl with hot glue, it has been on there for 6 years now and I have not had any problems. It is nice because the holes are smaller and keep even little items out.
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Old 09-20-2007, 08:20 AM   #16
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Re: It's Leaf Guard Time!!!

That looks great and actually serves a purpose.

2 birds with 1 stone!
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Old 09-20-2007, 09:24 AM   #17
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Re: It's Leaf Guard Time!!!

Looks good Mike - thanks for sharing the details and the photos of the process.

I used the black fiberglass (door) screen and used the mounting screws/bolts to hold it in place.

I removed the cowl - cleaned all the junk out of there - then using one long sheet - cut the screen down to match the shape of the cowl and then placed the cowl panel over it - and then bolted it down - nothing in the cowl since then - including pine needles, etc.

It does somewhat (as in slightly) restrict the airflow into the cab when using the kick panel vents, but not enough for me to complain about - especially when I am not cleaning the cowl out all the time...

Although mine does just sit in the garage when not being driven...

Last edited by lks dcvn; 09-20-2007 at 09:25 AM.
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Old 09-20-2007, 09:31 AM   #18
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Re: It's Leaf Guard Time!!!

I used the aluminum gutter guard with a real fine mesh and used clear caulk to attach it. Works great. Two years no problems. Don't have a welder. My kid is in welding school now so soon it will be time to attack the rust!
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Old 09-20-2007, 09:40 AM   #19
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Re: It's Leaf Guard Time!!!

Quote:
Originally Posted by Frizzle Fry View Post
I got the basis for idea from Putter (thanks buddy!).
Not a problem. Thanks for the props. I see you took yours a step or two past my idea (no mounting tabs for me). I just cut mine to shape and attached to directly to the cowl with black RTV.

Here's my pic....
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Old 09-20-2007, 04:38 PM   #20
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Re: It's Leaf Guard Time!!!

You guys have me thinking about maybe gluing some finer window-type screen on top of the guard after I paint it. I don't seem to have a pine needle problem but it wouldn't hurt. I may also look into Cheloray's suggestion off opening up a trash escape hole when I have the fenders off. Probably not needed now, but we'll see.

You guys with the aluminum screens; I have to admit they look good left silver colored.
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Old 09-24-2007, 11:03 PM   #21
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Re: It's Leaf Guard Time!!!

Nice
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Old 09-25-2007, 01:27 AM   #22
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Re: It's Leaf Guard Time!!!

Quote:
Originally Posted by Frizzle Fry View Post
You guys have me thinking about maybe gluing some finer window-type screen on top of the guard after I paint it. I don't seem to have a pine needle problem but it wouldn't hurt. I may also look into Cheloray's suggestion off opening up a trash escape hole when I have the fenders off. Probably not needed now, but we'll see.

You guys with the aluminum screens; I have to admit they look good left silver colored.
Mike, if you're going to the cruise on Wed, take a look at mine. I'm using black fiberglass screen door mat'l that I got at Parkrose Hardware. It comes on a 60" roll and I just got 7" of it. 60" just covers the width of the slots. I just glued mine on.
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Old 09-25-2007, 08:03 AM   #23
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Re: It's Leaf Guard Time!!!

Great idea....thanks for posting that....
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Old 09-25-2007, 11:31 PM   #24
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Re: It's Leaf Guard Time!!!

You are still a ninja. I you ever get around socal let me know because it would be great to cruise with a person with your skill and along side a truck like yours. One of my favorites, and it's not even done.
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Old 09-26-2007, 12:08 AM   #25
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Re: It's Leaf Guard Time!!!

My '72 had a set on it when I bought it. Couldn't say if the PO made them or bought them somewhere. Look and work nice though!
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