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-   -   Dusted off the old tools... (Sub box build) 1980 stepper (https://67-72chevytrucks.com/vboard/showthread.php?t=514895)

vegas80step 03-18-2012 12:42 AM

Dusted off the old tools... (Sub box build) 1980 stepper
 
So I priced a few places for a sub box behind my seat.. got a $1000 bid and a few $800's
Might be fair, but more than I was gonna pay.. So the old tools got dusted off..

This is my first (so take it easy, master box builders.. lol...) sub box build and behind these seats are kinda of a pain...

But I had help...
http://i41.photobucket.com/albums/e2...56789/BOX4.jpg

http://i41.photobucket.com/albums/e2...56789/BOX2.jpg

I cut 4 dividers and wanted to make sure the were all the same, so I sanded them at one time to make sure they were all even..
http://i41.photobucket.com/albums/e2...56789/BOX3.jpg

http://i41.photobucket.com/albums/e2...56789/BOX1.jpg

It's hard to tell but I added a second piece of wood in side the amp rack at an angle up to fill the void and point the Amp up a little..
http://i41.photobucket.com/albums/e2...56789/BOX5.jpg

http://i41.photobucket.com/albums/e2...456789/BOX.jpg

I still have to fiberglass a frame for the corners, I want to fill the rounded edges and add my 6x9's...

Then I'm going to fiberglass the whole front, try and get it to mold to the truck.. then paint...
I've only touched fiberglass once before so will see how it goes.. lol..


side note: took about 4 hours. Used a table saw, miter saw, sander, router (first time using it.. real cool tool) and a nail gun..
I went a little over board and went for two 12's... they call for .5 - 1 of air.. these ended at .63 I'll throw in some poly-fill and hope for the best...

I didn't recess the subs, One I had enough room not to and I was trying to get every bit of air space I could..


I'll post some more when I get time to finish...


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joe231 03-18-2012 01:44 AM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
Looks good!!
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Pop's C-10 03-18-2012 05:59 AM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
Nice

survivingalone 03-18-2012 10:27 AM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
wow.....looks good.

vegas80step 03-18-2012 12:48 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
Thanks fellas.. here is the test fit...

http://i41.photobucket.com/albums/e2...789/boxfit.jpg

Maybe I should have test fit it before this point?? lol... no risk, no reward...


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Zebb 03-18-2012 01:43 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
How do you plan on attaching the box to the cab? Or are you going to just let it sit there?

vegas80step 03-18-2012 01:53 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
Quote:

Originally Posted by Zebb (Post 5259019)
How do you plan on attaching the box to the cab? Or are you going to just let it sit there?

I think it will stay put the door rubber holds it in place pretty well.. Just in case of a hard stop I'm going to throw a screw threw the botton (the screw will sink into the floor) of the amp rack before I mount the amp.. it will stop it from popping out... and will be hidden by the amp...

54Caddy 03-18-2012 03:04 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
nice box almsot similar to mine. My box is held in with compression. I put two angles 6x9 boxes next to it and you have to squeeze it all together its hard to pull the box forward will get you some pictures maybe you can do the same

vegas80step 03-19-2012 12:51 AM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
.

Here is today's update... I tried a few different ways to get the corners framed.. most sucked and didn't work.. ended up going with a kerf cut...

http://i41.photobucket.com/albums/e2...56789/box7.jpg

http://i41.photobucket.com/albums/e2...56789/box9.jpg

http://i41.photobucket.com/albums/e2...56789/box8.jpg

http://i41.photobucket.com/albums/e2...56789/box6.jpg

I forgot to take a picture of it in the truck after the test fit... I might go back out and start on the placement of the 6x9's if not tomorrow...


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bowtiemanchevyman 03-19-2012 01:09 AM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
Quote:

Originally Posted by vegas80step (Post 5259035)
I think it will stay put the door rubber holds it in place pretty well.. Just in case of a hard stop I'm going to throw a screw threw the botton (the screw will sink into the floor) of the amp rack before I mount the amp.. it will stop it from popping out... and will be hidden by the amp...

you might want to use something stronger i use a cragebolt for mine.
and what are your messurements for your box

bowtiemanchevyman 03-19-2012 01:13 AM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
i love the way you are using ever inch back there. Im rebuilding mine and ive been tring to figure out what to do with the corners. and still be able to get mine out easy

vegas80step 03-19-2012 12:58 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
Quote:

Originally Posted by bowtiemanchevyman (Post 5260719)
you might want to use something stronger i use a cragebolt for mine.
and what are your messurements for your box

Quote:

Originally Posted by bowtiemanchevyman (Post 5260724)
i love the way you are using ever inch back there. Im rebuilding mine and ive been tring to figure out what to do with the corners. and still be able to get mine out easy

This thing is pinched in there pretty good i don't think it will every fall out... I don't have the messurements.. I kinda cut as I went..

Thanks..
you can get it out but you need to work at it a little, but like you said it was the only way I could come up with to use all the space. I don't like to be able to see the empty sides...

vegas80step 03-19-2012 03:23 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
http://i41.photobucket.com/albums/e2.../boxcorner.jpg

Time for some fiberglass... will see how it goes...


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bowtiemanchevyman 03-19-2012 05:45 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
what are u using fleece for the first layer.

vegas80step 03-19-2012 06:08 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
Quote:

Originally Posted by bowtiemanchevyman (Post 5261962)
what are u using fleece for the first layer.

That's a super fancy, high priced, extra nice...... old T-shirt... lol
Posted via Mobile Device

vegas80step 03-19-2012 08:35 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
.

A few layers of glass... Still not 100% on what I'm doing... but I"ll wing it..

http://i41.photobucket.com/albums/e2...9/boxglass.jpg


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vegas80step 03-20-2012 12:20 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
holly crap it's taking for ever to dry... pretty cold in my garage...
I'm sure it would take 3 seconds out here in the summer when it's 140 in there...

http://i41.photobucket.com/albums/e2...boxglass-1.jpg


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jimmydean 03-21-2012 12:04 AM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
Looking very nice!

shortyred 03-22-2012 01:49 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
Man that's nice!!!

vegas80step 03-22-2012 03:57 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
thanks guys...

time for bondo... will see how this goes... lol..
http://i41.photobucket.com/albums/e2...789/boxcut.jpg

vegas80step 03-22-2012 10:21 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
I went with a bondo/resin mix... I was able to brush it on... well see what I end up with after sanding...

http://i41.photobucket.com/albums/e2...456789/mud.jpg

Definitely going to need more filler.. I still have some low spots...



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bowtiemanchevyman 03-22-2012 10:45 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
what was your mixture u use you know 80/20 90/10 i like the end result

vegas80step 03-23-2012 12:00 AM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
Quote:

Originally Posted by bowtiemanchevyman (Post 5269074)
what was your mixture u use you know 80/20 90/10 i like the end result

I mixed the resin in until it was thin enough to spread with a brush.. I'd say 60% bondo 40% resin... I really hopping I used enough hardener, it's still a little tacky, it's only been a little over an hour and half and it's a little cool in my garage.. I'll throw it out in the sun in the morning...

One tip, I mixed it a little wet.. then started on the flat and top parts.. once the mix started to set up a little I started on the face and lower parts...

bowtiemanchevyman 03-23-2012 01:50 AM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
thanks

vegas80step 03-23-2012 05:00 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
sanded it down.... took forever..........

http://i41.photobucket.com/albums/e2.../boxsanded.jpg

http://i41.photobucket.com/albums/e2...boxsanded2.jpg

then I went with just Bondo...
http://i41.photobucket.com/albums/e2...9/boxbondo.jpg

looks like more sanding fun.......

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vegas80step 03-24-2012 04:25 AM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
after second sanding...
http://i41.photobucket.com/albums/e2...3-23210857.jpg

after primer...
http://i41.photobucket.com/albums/e2...3-23224855.jpg

There are some spots that I need to touch up... Some sanding scratches I missed and a few spots I think need a little more bondo...

Hopefully tomorrow I can test fit and get the gear in and see how it sounds.. then off to paint...


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vegas80step 03-24-2012 07:27 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
it was a tight fit... I had to sand down a corner and bend piece of my truck, but it was the part the weather stripping goes on to.. so you can tell the difference..

It's FAR from perfect, but for my first box I'm happy with it.. Sounds great, hits good, probably great to most.. but the 15 in my excursion hits better...

it will go to paint next week or so, and then on to what ever is next..


http://i41.photobucket.com/albums/e2...9/boxfit-1.jpg

http://i41.photobucket.com/albums/e2...89/boxfit3.jpg

http://i41.photobucket.com/albums/e2...89/boxfit4.jpg

the seat touches the 6x9 cover but not enough to push against it..

http://i41.photobucket.com/albums/e2...89/boxfit2.jpg


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bowtiemanchevyman 03-24-2012 07:32 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
man can u give me your messurement of that i would love to have on like that in my truck

bowtiemanchevyman 03-24-2012 07:33 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
how much would u charge me to make one for me
fpr my subs, amp, 6x9, and cap

vegas80step 03-24-2012 07:36 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
Quote:

Originally Posted by bowtiemanchevyman (Post 5272611)
man can u give me your messurement of that i would love to have on like that in my truck

Ill take a tape measure to it if that will help ya.. but I would use the basic idea and measure for your truck... I'm sure everything is going to be a little different.. I didn't keep any numbers so I can only give you the outside dimensions..

vegas80step 03-24-2012 07:38 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
Quote:

Originally Posted by bowtiemanchevyman (Post 5272613)
how much would u charge me to make one for me
fpr my subs, amp, 6x9, and cap

I'll be honest I have no desire to make another... lol... It's one of those glad I did mine myself.. and real glad I'm done... :lol:

bowtiemanchevyman 03-24-2012 07:49 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
Quote:

Originally Posted by vegas80step (Post 5272620)
I'll be honest I have no desire to make another... lol... It's one of those glad I did mine myself.. and real glad I'm done... :lol:

dam that means i have to do it. lol i know what u mean thanks

vegas80step 03-25-2012 02:06 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
Quote:

Originally Posted by bowtiemanchevyman (Post 5272638)
dam that means i have to do it. lol i know what u mean thanks

Yea, but you like it that much more since you built it...
Posted via Mobile Device

shortyred 03-26-2012 07:59 AM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
Looks really nice! What kind of 6x9 are those?

vegas80step 03-26-2012 02:35 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
Thanks..

there kappa's sound great.. and cheap..

Infinity Kappa 6929i 2-Way 6x9

_Ogre 04-26-2012 03:07 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
very nice box indeed :D
those new trucks are wide compared to my 58
i managed to one tiny sub, the amps and battery back there

502ms 05-24-2012 06:24 AM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
Great job! I used to build boxes in high school (20+years ago). Great job!
Posted via Mobile Device

Billett 06-24-2012 10:52 PM

Re: Dusted off the old tools... (Sub box build) 1980 stepper
 
Box looks awesome man! And I love the kappas, infinity makes a pretty good speaker


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