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Old 06-21-2022, 11:17 AM   #19
theastronaut
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Join Date: May 2011
Location: Anderson SC
Posts: 3,870
Re: 1966 F100 Short Bed Styleside Metal/Body/Paint Work

The driver side of the cowl had the same rust and fit issues. This side didn't have an access hole and even if it did I didn't want to go through the hassle that the passenger side was. I should've done this on the other side, there will only be about 2" of butt-weld seams on exterior surfaces that don't have access this way so no planishing/contorting will be needed.






Cutting the cowl top off caused the top of the firewall to flex forward from the weight of the hood, so I welded in a turnbuckle and pulled it back into the correct position.




The edge of the cowl and the edge of the hood didn't match up before cutting the cowl open. Having the skin off let me rearrange the edge to match the shape of the hood for an even gap.




I used a chisel tipped hammer to move the crease over, along with a machined down hub as a post dolly and the bead roller to keep the corner sharp.










The dark line is the old edge.




Making progress. I'll finish shaping the cowl once the hood is back together an on the truck so I can make sure it's surface is in line with the door and hood.







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